Water‐resistant latex coatings: Tuning of properties by polymerizable surfactant, covalent crosslinking and nanostructured ZnO additive
Abstract
Ministry of Education, Youth and Sports of the Czech RepublicMinistry of Education, Youth & Sports - Czech Republic [LM2018103]; Czech Academy of Sciences, Institute of Theoretical and Applied Mechanics [RVO 68378297]; TBU in Zlin [IGA/CPS/2020/001]
Full text
coa ings
A icle
Wa e -Resis an La ex Coa ings: Tuning o P ope ies by
Polyme izable Su ac an , Co alen C osslinking and
Nanos uc u ed ZnO Addi i e
Jana Macho o á1, And éa Kalendo á1,*, Denisa S eine o á1, Pe a Máco á2, S anisla Šlang 3,
Ja omí Šˇnupá ek 1and Jan Vajdák4
Ci a ion: Macho o á, J.; Kalendo á,
A.; S eine o á, D.; Máco á, P.; Šlang,
S.; Ўnupá ek, J.; Vajdák, J.
Wa e -Resis an La ex Coa ings:
Tuning o P ope ies by
Polyme izable Su ac an , Co alen
C osslinking and Nanos uc u ed
ZnO Addi i e. Coa ings 2021,11, 347.
h ps://doi.o g/10.3390/
coa ings11030347
Academic Edi o : Joseph L. Keddie
Recei ed: 1 Ma ch 2021
Accep ed: 15 Ma ch 2021
Published: 18 Ma ch 2021
Publishe ’s No e: MDPI s ays neu al
wi h ega d o ju isdic ional claims in
published maps and ins i u ional a il-
ia ions.
Copy igh : © 2021 by he au ho s.
Licensee MDPI, Basel, Swi ze land.
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A ibu ion (CC BY) license (h ps://
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1Ins i u e o Chemis y and Technology o Mac omolecula Ma e ials, Facul y o Chemical Technology,
Uni e si y o Pa dubice, S uden ská573, 532 10 Pa dubice, Czech Republic; [email p o ec ed] (J.M.);
[email p o ec ed] (D.S.); ja omi .snupa [email p o ec ed] (J.Š.)
2Ins i u e o Theo e ical and Applied Mechanics o he Czech Academy o Sciences, P osecká809/76,
190 00 P ague, Czech Republic; [email p o ec ed]
3Cen e o Ma e ials and Nano echnologies, Facul y o Chemical Technology, Uni e si y o Pa dubice,
S uden ská573, 532 10 Pa dubice, Czech Republic; s anisla [email p o ec ed]
4Cen e o Polyme Sys ems, Tomas Ba a Uni e si y in Zlín, Tˇ ída Tomáše Ba i 5678,
760 01 Zlín, Czech Republic; [email p o ec ed]
*Co espondence: and [email p o ec ed]; Tel.: +420-466-037-272
Abs ac :
This pape deals wi h he de elopmen o ac ylic la exes p o iding high-pe o mance
wa e - esis an coa ings. Fo his pu pose, mu ual e ec s o anionic su ac an ype (o dina y and
polyme izable), co alen in a- and/o in e pa icle c osslinking (in oduced by allyl me hac y-
la e copolyme iza ion and ke o-hyd azide eac ion, espec i ely) and ionic c osslinking (p o ided
by nanos uc u ed ZnO addi i e) we e in es iga ed. The la exes we e p epa ed by he s anda d
emulsion polyme iza ion o me hyl me hac yla e, bu yl ac yla e and me hac ylic acid as he main
monome s. The addi ion o su ace-un ea ed powde ed nanos uc u ed ZnO was pe o med du ing
la ex syn hesis, esul ing in s able la exes comp ising dispe sed nanosized addi i e in he con en o ca
0.9
−
1.0 w .% (based on solids). The coa ing pe o mance wi h emphasis on wa e esis ance was
e alua ed. I was de e mined ha he applica ion o he polyme izable su ac an imp o ed coa ing
adhesion and wa e - esis ance, bu i wasn
0
able o ensu e high wa e - esis ance o coa ings. Highly
wa e - esis an coa ings we e ob ained p o ided ha co alen in a- and in e pa icle c osslink-
ing oge he wi h ionic c osslinking we e employed in he coa ing composi ion, o ming densely
c osslinked la ex ilms. Mo eo e , coa ings comp ising nanos uc u ed ZnO addi i e displayed a
signi ican an ibac e ial ac i i y and imp o ed sol en esis ance.
Keywo ds:
ac ylic la ex; c osslinking; ke o-hyd azide eac ion; polyme izable su ac an ; ZnO
nanopa icles; wa e esis ance; wa e whi ening; an ibac e ial ac i i y
1. In oduc ion
De elopmen o ecological coa ings has a ac ed pa icula in e es in coa ing and
pain indus y, whe e ac ylic la ex binde s a e o conside able in e es due o hei a o able
p ope ies, such as low cos , esis ance o a mosphe ic condi ions, ease o p epa a ion,
modi ica ion and pigmen a ion. Howe e , hey ha e he disad an age o wa e sensi i i y
o coa ings, which o en limi s hei p ac ical applica ion in high-pe o mance p oduc s.
The imp o emen o wa e esis ance o ac ylic la ex-based coa ing ilms is he e o e highly
challenging and should be add essed p e e ably al eady in he syn hesis phase o an ac ylic
emulsion polyme .
One app oach o enhance he p ope ies o la ex coa ings including he wa e esis-
ance is he employmen o in apa icle and in e pa icle co alen (chemical) c osslinking
Coa ings 2021,11, 347. h ps://doi.o g/10.3390/coa ings11030347 h ps://www.mdpi.com/jou nal/coa ings
Coa ings 2021,11, 347 2 o 23
chemis y in emulsion polyme s [
1
,
2
]. The in apa icle co alen c osslinking, usually in-
oduced by copolyme izing mul i unc ional monome s such as di inylbenzene, e hylene
glycol dime hac yla e o allyl me hac yla e (ALMA), o en p o ides igid la ex pa icles and
esul s in de e io a ed ilm o ma ion [
3
]. The in e pa icle co alen c osslinking e e s o a
chemical eac ion designed o occu be ween adjacen la ex pa icles in he cou se o ilm
o ma ion. As e lec ed by numbe o publica ions and pa en s, he e has been pa icula
in e es in one-pack ac ylic coa ing composi ions cu able a oom empe a u e [
4
–
6
]. Among
hese ma e ials, sel -c osslinking sys ems based on ke o-hyd azide c osslinking eac ion
ha e been shown o be pa icula ly e ec i e [
7
–
9
]. Diace one-ac ylamide (DAAM) wi h
adipic acid dihyd azide (ADH) is he mos a o ed combina ion used in he sel -c osslinking
la exes [
10
–
12
]. The mos ema kable ea u e o he ke o-hyd azide c osslinking eac ion is as
cu ing a oom empe a u e, p o iding minimal consump ion o ene gy du ing p ocessing
and easy applicabili y in case o ecoa ing subs a es.
Apa om he co alen c osslinking, he imp o ed p o ec i e p ope ies o la ex
coa ings can be achie ed by ionic (physical) in e pa icle c osslinking which occu s in he
in e acial zones be ween adjacen la ex pa icles, h ough ionic dipola in e ac ions [
2
].
In he case o ca boxyla ed la exes, he ionic c osslinks a e gene a ed be ween ca boxylic
g oups on he su ace o la ex pa icles in he p esence o sal s and oxides o mul i a-
len me als [
13
–
15
]. The ionic bonds a e belie ed o ha e he na u e o ion mul iple s o
e en la ge clus e s o med by associa ed ionized ca boxylic g oups and me al coun e i-
ons [
16
,
17
]. Among he sui able ionic c osslinking addi i es, ZnO, ypically in he o m
o wa e dispe sion o small pa icles, has been epo ed in he ele an li e a u e as an
e ec i e c osslinke o la ex-based ubbe s and coa ings [
18
,
19
]. As ZnO has a limi ed
wa e solubili y, i neu alizes (ionizes) ca boxyla ed la exes in he we s a e and cu es hem
upon d ying. Recen ly, nanosized ZnO has been p esen ed in he connec ion wi h ionic
c osslinking o la ex coa ings leading o a p onounced imp o emen o coa ing p o ec i e
p ope ies, such as wa e and sol en esis ance, an ico osion p o ec ion and mechani-
cal esis ance [
20
–
22
]. Nanos uc u ed ZnO has also me wi h conside able en husiasm
in he ield o la ex coa ings due o he in oduc ion o UV-shielding and an ibac e ial
p ope ies [23–25].
Ano he ool, being ecognized o be e ec i e in he imp o emen o wa e esis ance
o la ex coa ings, is he u iliza ion o polyme izable su ac an s in he p ocess o emulsion
polyme iza ion [
26
–
29
]. In he case o he coa ing ilms made o la exes syn hesized
using con en ional su ac an s, he su ac an molecules, adso bed on he su ace o la ex
pa icles, can deso b easily and mig a e h ough he ilm o ming agg ega es, which leads
o inc eased pene a ion o wa e [
30
]. The small and mobile su ac an species may also
mig a e o he ai - ilm in e ace a ec ing gloss o he coa ing ilm o o he ilm-subs a e
in e ace de e io a ing adhesion [
31
]. By using he polyme izable su ac an s, which
become co alen ly a ached o he la ex pa icles, he su ac an deso p ion and mig a ion
p oblems we e a oided o a leas minimized [
32
,
33
]. Posi i e e ec s we e ob ained bo h
on he la ex s abili y and on he p ope ies o he d ied coa ing ilms [34–37].
The p esen pape deals wi h he p epa a ion and e alua ion o ac ylic la exes sui able
o wa e - esis an high-pe o mance coa ing applica ions. While s udying he op imal
and highly e ec i e la ex composi ion, we concen a ed on mu ual e ec s o a ious
uncon en ional s a egies, namely, (i) he emulsion polyme iza ion pe o med using a
polyme izable su ac an , (ii) employing he co alen in e pa icle c osslinking based
on he ke o-hyd azide c osslinking eac ion, (iii) in oducing he co alen in apa icle
c osslinking in o la ex polyme by copolyme izing ALMA and (i ) in oducing he ionic
c osslinking by means o a nanos uc u ed ZnO addi i e, being inco po a ed in he cou se
o he polyme iza ion p ocess. The la ex coa ing pe o mance wi h emphasis on wa e
esis ance was e alua ed and mu ually compa ed.
Coa ings 2021,11, 347 3 o 23
2. Ma e ials and Me hods
2.1. Ma e ials
La exes we e p epa ed o me hyl me hac yla e (MMA, CAS: 80-62-6), bu yl ac yla e
(BA, CAS: 141-32-2), me hac ylic acid (MAA, CAS: 79-41-4), allyl me hac yla e (ALMA,
CAS: 96-05-9) and diace one ac ylamide (DAAM, CAS: 2873-97-4). All he monome s
we e pu chased om Sigma-Ald ich (P ague, Czech Republic). Disponil FES 993 (BASF,
P ague, Czech Republic) was used as he o dina y anionic su ac an . HITENOL AR-10
was used as he polyme izable anionic su ac an and was kindly supplied by DKS Co.
L d. (Tokyo, Japan). Table 1p esen s he main cha ac e is ics o he su ac an s used in
his wo k. Ammonium pe sul a e (CAS: 7727-54-0, Pen a, P ague, Czech Republic) was
u ilized as he ini ia o o he polyme iza ion eac ion. Adipic acid dihyd azide (ADH,
CAS: 1071-93-8) was u ilized as he co alen c osslinking agen and was pu chased om
TCI Eu ope (Zwijnd ech , Belgium). Su ace-un ea ed nanos uc u ed ZnO (NanoGa d
®
,
CAS: 1314-13-2) ha ing he a e age pa icle size in he ange o 40–100 nm was used as he
ionic c osslinking addi i e and was pu chased om Al a Aesa (Kandel, Ge many). All he
chemicals we e u ilized as ecei ed wi hou any u he pu i ica ion.
Table 1. Main cha ac e is ics o he used su ac an s.
Su ac an Type Chemical
Composi ion
Ac i e Ma e
(w .%)
C i ical Micelle
Concen a ion
(mg/L) a
Disponil FES 993
Nonpolyme izable
Sodium sal o
e hoxyla ed a y
alcohol
e he sul a e
29.7 200
HITENOL
AR-10 Polyme izable
Ammonium sal
o e hoxyla ed
s y ena ed
p openyl phenol
e he sul a e
99.1 250
aDa a gi en by he supplie .
2.2. P epa a ion and Cha ac e iza ion o La exes
Fou se ies o ac ylic la exes di e ing in he co alen c osslinking s a egy we e
syn hesized by wo-s ep nonseeded emulsion polyme iza ion comp ising a a iable con en
o ac ylic monome s (see Table 2). The de ailed ecipe o emulsion polyme iza ion is
p esen ed in Table 3. The p opo ions o he ac ylic monome s o ming la ex pa icles
we e chosen o achie e a calcula ed T
g
(using he Fox equa ion [
38
]) o app oxima ely
5
◦
C, so ha ilm- o ma ion was also kep in he case o he densely c osslinked la ex
ilms. E e y se ies con ained ou la ex samples which we e syn hesized using he same
ypes and p opo ions o he ac ylic monome s; wo samples always being p epa ed wi h
an o dina y (nonpolyme izable) su ac an (samples labelled D) and wo samples being
syn hesized using a polyme izable su ac an (samples labelled H) ha con ains eac i e
double bonds, which can copolyme ize wi h he ac ylic monome s. The amoun s o he
pa icula su ac an s we e designed o main ain he same su ace-ac i e ma e weigh
concen a ion in bo h ypes o la ex samples. Mo eo e , one o he D-labelled samples
and one o he H-labelled samples we e syn hesized by a s anda d syn he ic ou e, while
he es wo samples (labelled D
_ZnO
and H
_ZnO
) comp ised nanos uc u ed ZnO as he
mul i unc ional addi i e, being inco po a ed in he cou se o he polyme iza ion p ocess o
he second s ep polyme . The con en o nanos uc u ed ZnO was 1 w .% wi h espec o
he o al monome eeds. The way and expe imen al p ocedu e o he nano-ZnO addi ion
we e based on ou ecen expe ience [
20
,
21
,
25
]. We ha e demons a ed ha powde ed
su ace-un ea ed nanos uc u ed ZnO can be success ully added in o a la ex in he cou se
o emulsion polyme iza ion, p o iding a long- e m s able coa ing binde .
Coa ings 2021,11, 347 4 o 23
Table 2.
Monome ic composi ions o la exes di e ing in he co alen c osslinking s a egy, su ac an
ype and he applica ion o nanos uc u ed ZnO addi i e.
Sample
Composi ion o Monome Feeds (g)
Su ac an Type Nanos uc u ed
ZnO Addi i e
MMA/BA/MAA/DAAM/ALMA
Fi s S ep Second S ep
Se ies 1: No co alen c osslinking
D1
18.5/30/1.5/0/0 18.5/30/1.5/0/0
nonpolyme izable
no
H1
18.5/30/1.5/0/0 18.5/30/1.5/0/0
polyme izable no
D1_ZnO
18.5/30/1.5/0/0 18.5/30/1.5/0/0
nonpolyme izable
yes
H1_ZnO
18.5/30/1.5/0/0 18.5/30/1.5/0/0
polyme izable yes
Se ies 2: In e pa icle co alen c osslinking
D2
18.5/30/1.5/0/0
16.5/29.5/1.5/2.5/0nonpolyme izable
no
H2
18.5/30/1.5/0/0
16.5/29.5/1.5/2.5/0
polyme izable no
D2_ZnO
18.5/30/1.5/0/0
16.5/29.5/1.5/2.5/0nonpolyme izable
yes
H2_ZnO
18.5/30/1.5/0/0
16.5/29.5/1.5/2.5/0
polyme izable yes
Se ies 3: In apa icle co alen c osslinking
D3
18/30/1.5/0/0.5 18.5/30/1.5/0/0
nonpolyme izable
no
H3
18/30/1.5/0/0.5 18.5/30/1.5/0/0
polyme izable no
D3_ZnO
18/30/1.5/0/0.5 18.5/30/1.5/0/0
nonpolyme izable
yes
H3_ZnO
18/30/1.5/0/0.5 18.5/30/1.5/0/0
polyme izable yes
Se ies 4: In a- and in e pa icle co alen c osslinking
D4
18/30/1.5/0/0.5
16.5/29.5/1.5/2.5/0nonpolyme izable
no
H4
18/30/1.5/0/0.5
16.5/29.5/1.5/2.5/0
polyme izable no
D4_ZnO
18/30/1.5/0/0.5
16.5/29.5/1.5/2.5/0nonpolyme izable
yes
H4_ZnO
18/30/1.5/0/0.5
16.5/29.5/1.5/2.5/0
polyme izable yes
Table 3.
Recipe o emulsion polyme iza ion by using di e en su ac an s and nanos uc u ed
ZnO addi i e.
Componen Reac ion Flask
Cha ge (g)
Fi s S ep Monome
Emulsion (g)
Second S ep
Monome Emulsion
(g)
Wa e 35.0 47.5 72.5
Disponil FES 993 a0.24 3.7 3.7
HITENOL AR-10 b0.07 1.1 1.1
Ammonium Pe sul a e 0.2 0.2 0.2
Monome s – 50.0 50.0
Nanos uc u ed ZnO c– – 1.0
a
Nonpolyme izable su ac an used o he p epa a ion o he D-labelled la ex samples.
b
Polyme izable su ac an
used o he p epa a ion o he H-labelled la ex samples.
c
Ionic c osslinking addi i e inco po a ed in he cou se
o he p epa a ion o he D_ZnO−and H_ZnO−labelled la ex samples.
In he Se ies 1, no co alen c osslinking was in oduced in o la ex polyme s. In
he Se ies 2, he composi ion o he la ex samples was designed o p o ide co alen
in e pa icle c osslinking based on he ke o-hyd azide c osslinking eac ion. Fo his
pu pose, a cons an amoun o DAAM (5 w .% wi h espec o he second s ep monome
eeds) was inco po a ed in o he second s ep polyme o in oduce ke one ca bonyl g oups
in o la ex polyme s o he subsequen in e acial co alen c osslinking by he eac ion wi h
ADH, added du ing la ex o mula ion. The Se ies 3 was ep esen ed by la exes employing
co alen in apa icle c osslinking, which was achie ed by in oducing a cons an amoun
o ALMA (1 w .% wi h espec o he i s s ep monome eeds) in he i s s ep polyme .
In he Se ies 4, he la exes we e designed o p o ide bo h co alen in e - and in apa icle
c osslinking by copolyme izing DAAM and ALMA in he same manne as desc ibed abo e.
In he case o all se ies, ca boxylic unc ionali ies (in a ela i ely high con en , conside ing
s anda d ac ylic la ex coa ing composi ions) we e inco po a ed in o he s uc u e o he i s
and second s ep polyme s by copolyme izing MAA (3 w .% based on o al monome eeds)
o h ee easons: (i) s abiliza ion o la ex pa icles, (ii) acid ca alysis o he ke o-hyd azide
Coa ings 2021,11, 347 5 o 23
co alen in e pa icle sel -c osslinking eac ion, (iii) enabling he ionic c osslinking ia
Zn2+ ca ions.
The la exes we e p oduced in a 500 mL glass eac ion lask unde a ni ogen a mo-
sphe e a a polyme iza ion empe a u e o 85
◦
C. The eac ion lask cha ge (consis ing
o dis illed wa e , ini ia o and he espec i e su ac an , see Table 3) was placed in o he
eac ion lask and hea ed o he polyme iza ion empe a u e. The monome emulsion was
consequen ly dosed in o he s i ed eac ion lask a a dosing a e o abou 2.5 mL/min in
wo s eps ( i s polyme syn hesis, second polyme syn hesis), while a 15 min-long pe iod
be ween he wo dosing s eps was kep . The polyme iza ion was hen comple ed, du ing
he 2 h o he hold pe iod.
The syn hesis o la exes added wi h nanos uc u ed ZnO was conduc ed modi ying
he abo e desc ibed p ocedu e. Fi s , a inely dispe sed ZnO aqueous dispe sion was
p epa ed by adding nanos uc u ed ZnO o wa e ha was designed o he p epa a ion o
he second s ep monome emulsion. To acili a e he agmen a ion o agg ega es o med by
ZnO p ima y nanopa icles, a p ope dispe sion p ocess using a Silen C ushe M dispe se
(Heidolph, Schwabach, Ge many) a 14,000 pm was ca ied ou o 20 min ollowed by
1 h-long ul asonica ion. The ine nanos uc u ed ZnO aqueous dispe sion was hen gen ly
mixed wi h he monome s, su ac an and ini ia o designed o he p epa a ion o he
second s ep monome emulsion (using a s i e a low speed o 3 min). In he end, he
esul ing second s ep monome emulsion wi h nanos uc u ed ZnO was dosed o he
eac ion lask immedia ely a a dosing a e o abou 2.5 mL/min.
A e he syn hesis, he la exes we e il e ed and he coagulum, consis ing o il e able
solids and solids deposi ed on he s i e and he eac ion lask walls, was collec ed. The
solids con en , coagulum con en and monome con e sion we e measu ed by g a ime ic
me hod and we e calcula ed acco ding Equa ions (1)–(3) [39].
solids con en (w . %)=m3−m2
m1×100 (1)
coagulum con en (w . %)=mC
solids con en ×mL
100 +mC×100 (2)
monome con e sion (w . %)=
solids con en ×mT
100 −(mI+mS+mZnO)
mM×100 (3)
whe e m
1
is he ce ain quan i y o a la ex sample cas on o a Pe i dish; m
2
is he weigh o
he Pe i dish; m
3
is he weigh o he la ex sample and he Pe i dish d ied o a cons an
weigh a 110
◦
C; m
C
is he weigh o he d ied coagulum; m
L
is he weigh o he il e ed
la ex; m
T
is he o al weigh o all he ma e ials pu in he eac ion lask; m
I
is he weigh o
he ini ia o ; m
S
is he weigh o he su ac an (ac i e ma e ); m
ZnO
is he weigh o he
nanos uc u ed ZnO; and mMis he weigh o he o al monome s.
The la ex pH was consequen ly adjus ed o 8.5 wi h ammonia solu ion. Finally, an
aqueous solu ion o ADH consis ing o 1.25 g ADH and 11.3 g wa e was added o he la ex
samples o Se ies 2 and 4 wi h agi a ion. The p epa ed la exes we e e alua ed om he
poin o iew o hei minimum ilm- o ming empe a u e (MFFT) and pa icle size. The
minimum ilm- o ming empe a u e (MFFT) was de e mined acco ding o ISO 2115 [
40
],
using he MFFT-60 ins umen (Rhopoin Ins umen s, S Leona ds, UK). The a e age
pa icle sizes o polyme pa icles in he wa e phase we e ob ained om dynamic ligh
sca e ing (DLS) expe imen s pe o med using a Li esize 500 ins umen (An on Paa ,
G az, Aus ia). All he DLS measu emen s we e conduc ed a 25 ◦C.
2.3. Tes ing o La ex S abili y
The s abili y o p epa ed la exes was e alua ed using se e al es ing me hods. The
hea s o age s abili y es ing was ca ied ou by s o ing la exes o 60 days in an o en wi h a
se empe a u e o 50
◦
C. The mechanical s abili y o la exes was e alua ed by cen i uging
10 mL o la ex in a sealed cen i ugal ube o 15 min a a speed o 4000 pm in a cen i ugal
Coa ings 2021,11, 347 6 o 23
machine. The eeze- haw s abili y es ing was ca ied ou by s o ing 10 mL o la ex in a
plas ic can a
−
5,
−
10 and
−
18
◦
C, espec i ely, o abou 17 h and hen allowing o haw
o 48 h a RT. The s abili y es s men ioned abo e we e e alua ed by obse ing whe he
he e was no coagula ion p oduced a e he pa icula la ex s abili y es and also, whe he
he es ed la ex p o ided smoo h coa ing ilms wi hou a signi ican loss o hei gloss
(below 10 el.%). In ha case he la ex was conside ed o display he pa icula s abili y. A
calcium ion s abili y es was ca ied ou by d opping a small amoun ( wo o h ee d ops)
o he la ex o CaCl
2
solu ion o a speci ic concen a ion (1, 1.5, 2 and 5 w .%). I he e
was no p ecipi a ion, he la ex was conside ed o ha e calcium ion s abili y a he gi en
CaCl2concen a ion.
2.4. P epa a ion and Cha ac e iza ion o F ee-S anding Films
The ee-s anding ilms we e p epa ed by pou ing and d ying he la exes in silicone
molds. The samples we e i s ai -d ied a oom empe a u e (RT, 23
±
1
◦
C) o a mon h
and hen acuum-d ied a 30
◦
C o wo weeks. The we hickness o he ee-s anding
ilms was app oxima ely 0.7 mm. The ee-s anding ilms we e used o he in es iga ion o
la ex polyme s uc u e, namely he chemical composi ion, he glass ansi ion empe a u e
(T
g
) and he deg ee o c osslinking. In he case o he ilms based on he la exes com-
p ising he nanos uc u ed ZnO addi i e, he dis ibu ion and he ac ual con en o ZnO-
based nanopa icles inside he coa ing ilms we e also de e mined. In addi ion, he ee-
s anding ilms we e used o he es ing o wa e abso p ion and an ibac e ial ac i i y o he
la ex ilms.
The chemical s uc u e o he p epa ed la ex polyme s was s udied employing a
Fou ie ans o m in a ed (FT-IR) spec oscopy on a seconda y module iZ10 o Nicole
iN10 ins umen (The mo Fishe Scien i ic, Wal ham, MA, USA). The in a ed spec a
we e ob ained by a enua ed o al e lec ance (ATR) on a buil -in all- e lec i e diamond
c ys al in a ange om 4000 cm
−1
o 525 cm
−1
using he esolu ion o 4 cm
−1
(64 scans pe
spec um). T
g
o d ied la ex polyme s was measu ed by means o di e en ial scanning
calo ime y (DSC) using a Py is 1 DSC ins umen (Pe kin-Elme , Wal ham, MA, USA).
The measu emen s we e pe o med unde N
2
a mosphe e a a hea ing a e o 10
◦
C/min
om −50 o 120 ◦C and he second hea ing cu e was used o Tgde e mina ion.
The deg ee o c osslinking in oduced in o la ex polyme s was e alua ed acco ding
o gel con en and c osslink densi y. The gel con en was de e mined by he ex ac ion
in a Soxhle ex ac o wi h e ahyd o u an (THF) o 24 h acco ding o CSN EN ISO
6427 [
41
]. The c osslink densi y was e alua ed om swelling expe imen s pe o med on
d y gel polyme samples (a ound 0.2 g) which we e imme sed in oluene a 50
◦
C o
one week. A swelling ime o one week was chosen on he basis o he es esul s on
se e al samples, which mani es ed no signi ican changes a e one week o imme sion in
oluene. A he end o he imme sion pe iod, he sample was emo ed, apidly blo ed
wi h issue and ans e ed o a weighing bo le o ob ain he swollen weigh o he sample.
Equa ions (4)–(7) [
42
], employing he heo y o Flo y and Rehne [
43
], we e used o calcula e
he a e age molecula weigh be ween c osslinks (M
c
) and he c osslink densi y (exp essed
as moles o c osslinks pe cm3o a polyme ne wo k), as gi en in he ollowing:
Mc=V1ρp[φ1
3−φ/2]
−[ln(1−φ)+φ+χφ2](4)
φ=Wpρs
Wpρs+Wsρp(5)
χ=0.34 +V1
RT(δ1−δ2)2(6)
C osslink densi y = ρp/Mc(7)
Coa ings 2021,11, 347 7 o 23
whe e V
1
is he mola olume o oluene (106.3 cm
3
/mol);
ρp
is he densi y o polyme ha
was calcula ed o be 1.103 g/cm
3
o he BA/MMA/MAA (60/37/3 by weigh ) copolyme
om 1.06, 1.18 and 1.015 g/cm
3
o poly(BA), poly(MMA) and poly(MAA), espec i ely;
ϕ
is he olume ac ion o he gel polyme in he swollen gel; W
p
and W
s
a e he weigh
ac ions o he gel polyme and sol en ( oluene) in he swollen gel, espec i ely;
ρs
is
he densi y o sol en (0.8669 g/cm3); χis he polyme and sol en in e ac ion pa ame e ;
δ1
is he solubili y pa ame e o polyme ha was calcula ed o be 9.135 (cal/cm
3
)
1/2
o
he BA/MMA/MAA (60/37/3 by weigh ) copolyme om 9.0, 9.3 and 9.8 (cal/cm
3
)
1/2
o poly(BA), poly(MMA) and poly(MAA), espec i ely [
44
,
45
]; and
δ2
is he solubili y
pa ame e o oluene, 8.9 (cal/cm3)1/2.
The ac ual con en o he nanos uc u ed ZnO addi i e, embedded in he d ied la ex
coa ing ilms, was de e mined by means o an induc i ely coupled plasma op ical emission
spec ome y (ICP-OES) using a spec ome e INTEGRA XL 2 (GBC, Dandenong, Aus alia),
equipped wi h a concen ic nebulize and a glass cyclonic sp ay chambe (bo h Glass
Expansion, Dangenong, Aus alia). The ZnO addi i e concen a ion was calcula ed using
he simpli ied assump ion ha all he de e mined zinc in he coa ing ilm was only in he
o m o ZnO.
The dis ibu ion o ZnO addi i e in he coa ing ilm was in es iga ed by scanning
elec on mic oscopy (SEM) and mic o-Raman spec oscopy 2D mapping. The SEM mea-
su emen s we e pe o med using a LYRA 3 scanning elec on mic oscope (Tescan, B no,
Czech Republic). Obse a ions we e conduc ed on ac u ed su aces a he accele a ing
ol age o 5 kV. Samples we e placed on ca bon ape and ca bon coa ed wi h a 20 nm
hick laye . The 2D mapping on coa ing su aces was pe o med using a mic o-Raman
spec ome e Nicole DXR3xi (The mo Fishe Scien i ic, Wal ham, MA, USA) equipped
wi h EMCCD de ec o . The lase beam (532 nm) was ocused wi h a 100
×
objec i e
(N.A = 0.90) and lase powe o 5 mW. Maps we e collec ed o e an a ea o 50
×
100
µ
m
using a 0.5
µ
m s ep size in a spec al ange om 3400 o 50 cm
−1
. Fi e exposu es o each
spec um we e eco ded wi h he exposu e ime o 0.2 s. The analysis o collec ed da a was
done by a mul i a ia e cu e esolu ion.
The wa e abso p ion exp essed in e ms o wa e up ake by he la ex ilms was es ed
by imme sing specimens o he app oxima e dimensions 20
×
20
×
0.7 mm
3
in dis illed
wa e a RT o 30 days. The soaked ilm was consequen ly emo ed om he wa e and
he su ace o he ilm was ca e ully d ied by ouching he polyme wi h il e pape . The
wa e abso p ion (A) was calcula ed acco ding Equa ion (8).
A= 100(w −w0)/w0(8)
whe e w
0
is he ini ial weigh o a specimen be o e dis illed wa e exposu e and w
is he
weigh o he specimen a e pe o ming he imme sion es .
The an ibac e ial ac i i y o he coa ing ilms o he Se ies 4 ( he samples D
4
, H
4
, D
4_ZnO
and H
4_ZnO
) was e alua ed and compa ed using he modi ied ISO 22,196 me hod [
46
].
Fou bac e ial s ains we e used o he an imic obial es s, namely, S aphylococcus au eus (S.
Au eus, CCM 4516), Esche ichia coli (E. coli, CCM 4517), En e ococcus aecalis (E. aecalis, CCM
3956) and Klebsiella pneumoniae (K. pneumoniae, CCM 4425). All he mic obial s ains we e
p o ided by he Czech Collec ion o Mic oo ganisms (CCM, B no, Czech Republic). The
coa ing ilms we e cu in o squa es o 25
×
25 mm
2
, s e ilized by UV adia ion and hen
placed in s e ile Pe i dishes. This was ollowed by inocula ion o he samples using 0.1
mL o a pa icula s anda dized bac e ia suspension, namely S. au eus (6.3
×
10
6
c u/mL),
E. coli (7.5
×
10
6
c u/mL), E. aecalis (5.1
×
10
6
c u/mL) and K. pneumoniae (1.8
×
10
6
c u/mL). The samples we e co e ed by polyp opylene oil (20
×
20 mm
2
) disin ec ed
wi h 70% e hanol. Incuba ion o he inocula ed samples was pe o med a 95% o ela i e
humidi y a 35
◦
C o 24 h. The polyp opylene oil was hen emo ed, and he coa ing
samples we e imp in ed on Pla e Coun Aga (HIMEDIA Labo a o ies P ., Mumbai,
India). Each coa ing sample was imp in ed h ee imes on di e en a eas o he Pla e Coun
Aga , and incuba ed a 35
◦
C o 24 h. The esul s we e hen ead and he inc ease in he
Coa ings 2021,11, 347 8 o 23
numbe o bac e ial colonies was e alua ed based on scaling om 0 o 5, whe e 0 ep esen s
he bes an imic obial e ec , wi h no g ow h o bac e ia colonies. All o hese analyses
we e pe o med using h ee di e en coa ing samples o ensu e eliable an ibac e ial
e iciency esul s.
2.5. P epa a ion and Cha ac e iza ion o Coa ings Cas on Glass Subs a es
Liquid la exes we e applied on o glass panels using a blade applica o . The hickness
o he we coa ings was 120
µ
m. No coalescing agen s we e used. The coa ings we e
ai -d ied a RT and ela i e humidi y o 45
±
5% o se en days. The coa ing ilms we e
e alua ed o hei gloss, anspa ency, sol en esis ance, adhesion and wa e whi ening.
The d y coa ing hickness was measu ed using a h ee-poin ins umen (BYK-Ga dne ,
Ge e s ied, Ge many). The gloss o coa ings was e alua ed by a mic o-TRI-gloss
µ
in-
s umen (BYK-Ga dne , Ge e s ied, Ge many) using a gloss-measu ing geome y a 60
◦
.
Coa ings cas on glass panels coa ed wi h black ma e pain (RAL 9005) we e used o he
gloss measu emen s. The anspa ency o he coa ings was e alua ed by ligh ansmission
(measu ing he ansmi ance a he wa eleng h 500 nm) using a Colo Ques XE Spec ome-
e (Hun e lab, Res on, VA, USA). The sol en esis ance was es ed by me hyl e hyl ke one
(MEK) ubbing ollowing ASTM D 4752. The adhesion o coa ings was e alua ed by means
o he pull-o es acco ding o ISO 4624 using an Elcome e 510 Au oma ic Adhesion
Tes e (Elcome e Ins umen s, Aalen, Ge many). All he abo e-men ioned expe imen s
we e ca ied ou a RT.
The wa e whi ening o coa ings was e alua ed by measu ing he change in ans-
mi ance a a ixed wa eleng h (500 nm, nea he g een ligh , which is mos sensi i e
o he human eye) using a Colo Ques XE Spec ome e (Hun e lab, Res on, VA, USA).
The coa ings we e imme sed in dis illed wa e a RT o 24 h, ollowed by he immedia e
measu emen o he ansmi ance o he exposed coa ing ilm a ea. The ex en o wa e
whi ening (W) was calcula ed acco ding Equa ion (9).
W= 100(T0−T )/T0(9)
whe e T
0
is he coa ing sample ansmi ance be o e imme sion in dis illed wa e and T
is
he sample ansmi ance a e imme sion in dis illed wa e o 24 h.
3. Resul s and Discussion
3.1. Cha ac e iza ion o La exes
The cha ac e is ic p ope ies o he p epa ed la exes, di e ing in he co alen c osslink-
ing s a egy, su ac an ype and nanos uc u ed ZnO addi ion, a e lis ed in Table 4. In all
he polyme iza ions, ega dless o he ype o he used su ac an and polyme composi ion,
s able la exes wi h low amoun s o coagulum (<1 w .%) we e ob ained. This ac indica es
a su icien la ex colloidal s abili y du ing he syn hesis in he case o using he o dina y
o he polyme izable ype o su ac an . The addi ion o nanos uc u ed ZnO, ca ied ou
du ing he p ocess o emulsion polyme iza ion, was also shown no o inc ease signi ican ly
he coagulum con en in he espec i e la exes, sugges ing no ma kedly nega i e e ec o
he in si u ZnO addi ion on la ex s abili y du ing he syn hesis.
Coa ings 2021,11, 347 9 o 23
Table 4.
Cha ac e is ics o la exes, di e ing in he co alen c osslinking s a egy, su ac an ype and
he applica ion o nanos uc u ed ZnO addi i e.
Sample
Coagulum
Con en
(w .%)
Solids
(w .%)
Con e sion
(w . %)
Pa icle Size
(nm) MFFT (◦C)
Se ies 1: No co alen c osslinking
D1~0 a38.1 ±0.1 95.3 ±0.3 123.4 ±0.8 <0
H1~0 a39.7 ±0.1 99.5 ±0.3 114.3 ±0.9 <0
D1_ZnO ~0 a37.8 ±0.1 94.0 ±0.2 118.3 ±1.8 3.6 ±0.2
H1_ZnO 0.2 39.2 ±0.1 97.8 ±0.2 104.9 ±1.5 4.5 ±0.1
Se ies 2: In e pa icle co alen c osslinking
D20.4 38.3 ±0.2 95.9 ±0.4 120.4 ±1.0 <0
H2~0 a39.8 ±0.1 99.7 ±0.2 112.3±1.0 <0
D2_ZnO 0.6 37.0 ±0.2 91.9 ±0.4 117.9 ±1.6 4.1 ±0.1
H2_ZnO ~0 a39.3 ±0.1 97.8 ±0.2 100.6 ±1.3 4.8 ±0.2
Se ies 3: In apa icle co alen c osslinking
D3~0 38.3 ±0.1 95.9 ±0.3 123.7 ±1.0 0.6 ±0.2
H30.3 39.4 ±0.2 98.7 ±0.4 114.7 ±0.7 <0
D3_ZnO 0.1 37.2 ±0.2 92.4 ±0.5 124.7 ±1.1 3.8 ±0.2
H3_ZnO 0.8 38.8 ±0.1 96.6 ±0.3 112.7 ±1.7 5.3 ±0.3
Se ies 4: In a- and in e pa icle co alen c osslinking
D40.2 38.6 ±0.0 96.7 ±0.1 118.3 ±1.2 1.0 ±0.3
H4~0 a39.7 ±0.2 99.5 ±0.5 105.7 ±1.1 <0
D4_ZnO ~0 a37.6 ±0.1 93.4 ±0.2 121.1 ±1.9 4.8 ±0.1
H4_ZnO 0.7 38.9 ±0.1 96.8 ±0.2 110.8 ±1.2 5.9 ±0.2
aNo coagulum was p esen in la ex.
When compa ing he con e sion and pa icle size o he la exes o he same compo-
si ion bu di e ing in he ype o su ac an , a highe monome con e sion and simul a-
neously a lowe inal pa icle size we e achie ed in he case o using he polyme izable
su ac an . This phenomenon has al eady been epo ed in he ele an li e a u e [
47
–
50
]. I
has been asc ibed o he inc eased numbe o micelles, leading o a highe polyme iza ion
a e and a highe numbe o smalle polyme pa icles gene a ed du ing he polyme iza ion
p ocess using he polyme izable su ac an .
In addi ion, he mu ual e ec s o co alen c osslinking s a egy, su ac an ype,
and addi ion o nanos uc u ed ZnO on MFFT o la exes we e also in es iga ed (see
Table 4). As expec ed, a pe cep ible inc ease in MFFT alues appea ed in he Se ies 3 and 4,
bo h employing in apa icle co alen c osslinking ia ALMA copolyme iza ion, which
is gene ally ega ded o in oduce igidi y in o la ex polyme pa icles [
51
]. I was also
ound ha he la exes added wi h nanos uc u ed ZnO exhibi ed inc eased MFFT alues in
compa ison wi h he co esponding la exes wi hou he ZnO addi i e. This e ec may be
asc ibed o he occu ence o ionic in e pa icle c osslinking, p oceeding in he cou se o he
ilm- o ma ion ia ca boxylic acid unc ional g oups o emulsion polyme and dissol ed
Zn
2+
ions. When compa ing he MFFT alues o he co esponding la exes di e ing in he
su ac an ype, no ema kable di e ence was de e mined.
3.2. S abili y o La exes
F om a p ac ical poin o iew, a a o able coa ing binde has o exhibi a sa is ac o y
s abili y unde a ious condi ions. Fo ha eason, we also es ed he s abili y o he
p epa ed liquid la exes. We used se e al me hods, simula ing isks du ing s o ing and
applica ion, o e alua e he impac o la ex composi ion, including su ac an ype and
ZnO addi ion on he colloidal s abili y o la exes. In he case o he hea s o age s abili y
and he mechanical s abili y (see Table 5), all he la exes apa om he sample D
4_ZnO
we e ound o be s able. The esul s o eeze- haw es s (Table 5) based on he eezing
cycle a
−
5
◦
C indica ed no coagula ion and no signi ican change in he coa ing gloss
o all he p epa ed la exes, whe eas he eezing cycles a lowe empe a u es (
−
10 and
−
18
◦
C) we e ound o des abilize he la ex samples polyme ized wi h he o dina y su ac-
Coa ings 2021,11, 347 16 o 23
Figu e 5.
Two-dimensional Raman mapping o he coa ing su ace o he sample D
4_ZnO
. G een
colo co esponds o he spec um o he s udied la ex polyme . A ib a ion band o sul a e anion a
975 cm−1was no de ec ed.
3.4. Coa ing P ope ies
The p ope ies o coa ings di e ing in he co alen c osslinking s a egy, su ac an
ype and nanos uc u ed ZnO addi ion a e p esen ed in Table 8. The hickness o he
d ied coa ings d awn down on glass subs a es was abou 50
µ
m. All he p epa ed
coa ings exhibi ed a high gloss and anspa ency wi hou any p onounced di e ence.
We can he e o e assume ha no signi ican deso p ion, mig a ion and agg ega ion o
su ac an molecules and ionic species a he ilm-ai in e ace occu ed ( he isk conside ed
especially o he coa ings comp ising he o dina y su ac an ). When compa ing MEK
esis ance o coa ings, he esul s indica ed ha he sol en esis ance wasn’ inc eased
ma kedly by co alen in a- o /and in e pa icle c osslinking. In con as , ZnO addi i e
in oducing ionic c osslinks was shown o be a e y e ec i e ool o ob aining a high
sol en esis ance. The coa ing samples D
2_ZnO
and D
4_ZnO
e en passed he MEK es
wi hou ailu e, which was in all p obabili y caused by he combina ion o ionic and
co alen in e pa icle c osslinking. The esul s o he MEK es also e ealed ha he
D
_ZnO−
labelled coa ing samples exhibi ed a highe MEK esis ance in compa ison wi h
he co esponding H
_ZnO−
labelled coa ing samples. This inding may be ela ed o he
enhanced mola mass and igidi y o he H-labelled la ex polyme s (p epa ed by he
polyme izable su ac an ). As he ionic c osslinks be ween he ca boxylic g oups and zinc
ions a e supposed o be o med o some ex en al eady du ing he syn hesis o he emulsion
polyme , we can assume ha mo e igid la ex pa icles composed o longe polyme chains
linked o each o he by ionic bonds (in apa icle c osslinks) we e o med in he case o
he H
_ZnO−
labelled la exes ( esembling he co alen in apa icle c osslinking by ALMA
copolyme iza ion). As he esul , a po ous ilm s uc u e was appa en ly o med due
o he de e io a ed pa icle de o ma ion and supp essed polyme chain in e di usion,
allowing he sol en molecules o pene a e mo e easily inside he coa ing. This e ec
can be obse ed mo e dis inc ly in he case o a poo MEK esis ance o coa ings o he
Se ies 3, composed o ALMA-c osslinked la ex pa icles.
Coa ings 2021,11, 347 17 o 23
Table 8. P ope ies o coa ings cas on glass subs a es.
Sample Thickness (µm) Gloss 60◦(GU) T anspa ency
(%) 1
MEK
Resis ance
(Numbe o
S ikes)
Se ies 1: No co alen c osslinking
D158.4 ±8.1 80.5 ±0.2 90.1 ±0.3 10.3 ±0.6
H163.2 ±7.3 85.1 ±0.1 90.2 ±0.3 12.3 ±0.6
D1_ZnO 61.5 ±6.2 85.5 ±0.1 89.6 ±0.4 210.4 ±19.2
H1_ZnO 48.8 ±5.4 85.2 ±0.2 90.0 ±0.3 133.2 ±15.1
Se ies 2: In e pa icle co alen c osslinking
D251.8 ±7.8 85.0 ±0.3 91.0 ±0.2 11.8 ±1.5
H258.6 ±6.3 85.2 ±0.1 90.2 ±0.4 18.7 ±0.6
D2_ZnO 55.2 ±6.7 86.0 ±0.1 89.9 ±0.2 abo e 300 2
H2_ZnO 60.5 ±7.0 85.4 ±0.3 90.7 ±0.3 213.7 ±18.2
Se ies 3: In apa icle co alen c osslinking
D361.9 ±5.5 84.3 ±0.2 91.1 ±0.3 8.0 ±1.0
H358.5 ±7.3 84.0 ±0.1 90.6 ±0.4 10.7 ±0.6
D3_ZnO 65.0 ±6.7 81.5 ±0.4 90.5 ±0.2 102.3 ±2.4
H3_ZnO 53.5 ±4.9 84.3 ±0.1 90.6 ±0.3 23.1 ±4.7
Se ies 4: In a- and in e pa icle co alen c osslinking
D457.5 ±6.8 85.2 ±0.1 91.1 ±0.2 29.4 ±4.6
H448.1 ±8.5 85.5 ±0.2 90.2 ±0.3 24.6 ±6.0
D4_ZnO 45.7 ±9.7 85.6 ±0.1 89.8 ±0.3 abo e 300
H4_ZnO 56.5 ±6.1 84.9 ±0.1 90.6 ±0.3 236 ±14
1T ansmi ance measu ed a 500 nm. 2Maximum e alua i e alue ( ep esen ing he bes p ope y).
In addi ion, he adhesion o he coa ings o a glass subs a e was e alua ed (see
Figu e 6). Focusing on he su ac an ype, he esul s con i med ha he use o he poly-
me izable su ac an p o ided imp o ed adhesion o coa ings, as has been expec ed. This
e ec can be a ibu ed o he co alen a achmen o su ac an molecules on he su ace
o la ex pa icles, disabling hei deso p ion and mig a ion a he subs a e– ilm in e ace.
When compa ing he coa ing adhesion in e ms o he co alen c osslinking s a egy, he
bes adhesion o he glass subs a e was de ec ed o he coa ings o he Se ies 2 (in e -
pa icula ly c osslinked by he ke o-hyd azide eac ion). The eason is in all p obabili y
ela ed o he p esence o he addi ional pola unc ionali ies inco po a ed in o he molec-
ula s uc u e o he la ex coa ings by he ke o-hyd azide c osslinks which oge he wi h
he pendan ca boxylic g oups on polyme backbone p o ided seconda y in e ac ions
be ween he ac ylic polyme chains and he glass subs a e. This e ec was also mani es ed
in he case o coa ings o he Se ies 4 and explains hei enhanced adhesion in compa -
ison wi h he co esponding coa ings o he Se ies 3. The weake coa ing adhesion o
he Se ies 4 in con as o Se ies 2 can be a ibu ed o he ixa ion o polyme chains by
ALMA c osslinking, which hinde ed he o ien a ion o pola unc ionali ies owa ds he
ilm–subs a e in e ace du ing ilm- o ma ion. Focusing on he e ec o ZnO addi ion
causing u he polyme chain ixa ion by ionic c osslinks, he coa ings added wi h nanos-
uc u ed ZnO we e su p isingly ound o p o ide signi ican ly imp o ed adhesion in
compa ison wi h he co esponding coa ing samples wi hou he ZnO addi i e. The im-
p o emen o coa ing adhesion can be explained by ioniza ion o he ca boxylic g oups by
dissol ed zinc hyd oxide, which esul ed in s onge seconda y in e ac ions and bonding o
glass subs a e.
Coa ings 2021,11, 347 18 o 23
Figu e 6.
Adhesion (exp essed as pull s eng h) o coa ings based on la exes, di e ing in he co alen
c osslinking s a egy, su ac an ype and addi ion o nanos uc u ed ZnO.
Wa e esis ance o he la ex coa ing ilms was e alua ed in e ms o wa e abso p ion
(i.e., wa e up ake) and wa e whi ening (symbolized by a dec ease in ansmi ance).
I was e idenced ha wa e esis ance o la ex coa ings can be enhanced ma kedly by
in oducing c osslinking [
1
–
4
,
21
,
58
]. The imp o ed wa e esis ance is usually a ibu ed
o he enhanced s i ness o c osslinked polyme , which es ic s he in lux o wa e and
does no allow wa e domains o g ow. In he case o wa e whi ening, i is belie ed
ha only wa e domains exceeding a ce ain size wi hin he ilm a e esponsible o he
wa e whi ening e ec (ligh o longe wa eleng hs becomes mo e s ongly sca e ed as he
domains g ow la ge ) [
54
,
59
]. The la ex ilms composed o densely c osslinked polyme s,
a e being exposed in wa e , usually exhibi low wa e up ake and con ain smalle wa e
domains, he e o e hey a e obse ed less cloudy o he human eye. In con as , he
nonc osslinked o sligh ly c osslinked la ex ilms gene ally su e om high wa e swelling
and p onounced wa e whi ening.
The esul s o wa e abso p ion and wa e whi ening measu emen s a e demons a ed
in Figu es 7and 8, espec i ely. I is ob ious ha simila ends can be obse ed o bo h
expe imen s. Focusing on he co alen c osslinking s a egy, he assump ions we e ul illed;
he highe he c osslink densi y (see he esul s p esen ed in Figu e 3), he inc eased wa e
esis ance o he coa ing ilms. As expec ed, he coa ings o he Se ies 1 wi hou any
co alen c osslinking we e he mos wa e -sensi i e, while he mos densely c osslinked
coa ings o he Se ies 4, combining he in a- and in e pa icle co alen c osslinking, we e
shown o be he mos wa e - esis an in e ms o bo h wa e up ake and wa e whi ening.
When compa ing he esul s om he poin o iew o he su ac an ype, he coa ings
comp ising he polyme izable su ac an always p o ided highe wa e esis ance, which
is in all p obabili y ela ed o he smalle in e s i ial a eas ( illed only wi h ini ia o -based
sal s) in con as o he la ge in e s ices ( illed also wi h deso bed su ac an molecules) in
he case o he o dina y su ac an -based coa ings, leading o dec eased osmo ic p essu e
(as he main wa e pene a ion d i ing o ce) and supp essed in lux o wa e . Wi h ega d
o he ZnO addi ion, i can be s a ed ha he coa ing ilms added wi h nanos uc u ed
ZnO displayed inc eased wa e esis ance in compa ison wi h he co esponding blank
coa ings (wi hou ZnO addi i e), which co esponds o he inc eased c osslink densi y
due o he con ibu ion o ionic bonds. Howe e , his claim was con adic ed by he
esul s o wa e abso p ion o he H
_ ZnO−
labelled samples o he Se ies 1 and 2 ha
exhibi ed highe wa e abso p ion in compa ison wi h he blank samples o he same
composi ion. The con lic be ween he esul s can be explained by he dissolu ion o a
ce ain po ion o nanos uc u ed ZnO, p o iding a highe amoun o ionically cha ged
ino ganic componen s, apped in in e s ices be ween coalesced la ex pa icles. I should
be no ed a his poin ha he la exes o he Se ies 4, namely he samples H
4
, D
4_ZnO
and
Coa ings 2021,11, 347 19 o 23
H
4_ZnO
we e ound o p o ide highly wa e whi ening esis an coa ings, which was caused
by he occu ence o in a- and in e co alen and ionic c osslinking, esul ing in a highly
dense polyme ne wo k.
Figu e 7.
Wa e abso p ion in o coa ings based on la exes, di e ing in he co alen c osslinking
s a egy, su ac an ype and addi ion o nanos uc u ed ZnO. The wa e abso p ion was measu ed
a e 30-day imme sion in dis illed wa e a RT.
Figu e 8.
Wa e whi ening o coa ings, exp essed in e ms o ansmi ance dec ease. The wa e
whi ening was e alua ed a e a one-day exposi ion o coa ings cas on glass panels in dis illed wa e .
T ansmi ance alues we e measu ed a 500 nm.
Nanos uc u ed ZnO has been success ully employed as he an ibac e ial agen in
o ganic coa ings [
21
,
60
–
63
]. I s an ibac e ial e ec is s ill no ully unde s ood, al hough
se e al mechanisms ha e been p oposed, namely (i) di ec con ac o nanopa icles wi h cell
walls, esul ing in des uc ing bac e ial cell in eg i y [
64
], (ii) libe a ion o an imic obial Zn
2+
ions [
65
], and (iii) o ma ion o eac i e oxygen species including hyd ogen pe oxide [
66
,
67
].
The an ibac e ial e iciency o he la ex coa ing ilms o he Se ies 4, p o iding he bes wa e
esis ance, was es ed and compa ed agains majo ood and hospi al pa hogens, namely
S. au eus,E. aecalis (g am-posi i e bac e ia) and E. coli,K. pneumoniae (G am-nega i e
Coa ings 2021,11, 347 20 o 23
bac e ia). Tes ing e ealed (see Table 9) he s ong an ibac e ial ac i i y o all he ZnO-added
coa ings agains S. au eus,E. coli and K. pneumoniae and mode a e an ibac e ial e iciency
agains E. aecalis, he la e e ec being p obably ela ed o he excep ional an ioxida i e
mechanisms in E. aecalis [
68
]. Conside ing almos he same con en o he ZnO addi i e
in he espec i e coa ings, i can be supposed ha simila esul s would be also ob ained
in he case o he Se ies 1–3. I can be concluded ha he addi ion o nanos uc u ed ZnO
p o ided a signi ican an ibac e ial ac i i y o coa ings and, he e o e, he nanos uc u ed
ZnO can be conside ed no only as an e ec i e ionic c osslinking addi i e bu also as an
an ibac e ial agen .
Table 9. Resul s o an ibac e ial ac i i y o he coa ing ilms o he Se ies 4.
Sample G ow h o Bac e ial Colonies a
S. au eus E. coli E. aecalis K. pneumoniae
D45,5,5 5,5,5 4,5,4 5,5,5
H45,5,5 5,5,5 5,4,5 5,5,5
D4_ZnO 0,0,0 0,0,0 3,3,3 0,0,0
H4_ZnO 0,0,0 0,0,0 3,3,3 0,0,0
a
The scale o assessing he g ow h o bac e ial colonies: 0—wi hou g ow h; 1—de ec able amoun (single
colony); 2—de ec able amoun (combined colony); 3—second imp in , dis inguishable colonies, hi d imp in can
be de ec ed; 4— hi d imp in , dis inguishable colonies; 5—o e g own, con inuous g ow h.
4. Conclusions
The p esen s udy is de o ed o he de elopmen o la ex-based wa e - esis an ac ylic
coa ings sui able o high-pe o mance applica ions. To dec ease he wa e sensi i i y o
coa ing ilms, we in es iga ed he combined e ec s o co alen c osslinking (ALMA-based
in apa icle and/o ke o-hyd azide-based in e pa icle), su ac an ype (nonpolyme -
izable and polyme izable), and ionic c osslinking (nanos uc u ed ZnO addi i e). The
addi ion o nanos uc u ed ZnO, ca ied ou du ing he p ocess emulsion polyme iza-
ion, p o ed o be an e ec i e ool o in oducing ionic c osslinks in o la ex polyme s
wi hou de e io a ing he coa ing gloss and anspa ency. In e - and in apa icle ionic
c osslinks we e in all p obabili y o med ia su ace and in e io ca boxylic unc ionali ies
and Zn
2+
ions. The esul s o wa e esis ance es ing ( ocused on wa e abso p ion and
wa e whi ening) con i med ha he coa ings comp ising he polyme izable su ac an
exhibi ed imp o ed wa e esis ance in con as o he o dina y su ac an -based coa ings,
in all p obabili y due o he p esence o smalle in e s i ial a eas ( illed only wi h ini ia o -
based sal s), leading o dec eased osmo ic p essu e and supp essed in lux o wa e . I was
u he p o ed ha in oducing o he co alen c osslinking p o ided inc eased wa e -
esis ance o coa ings, he highe he c osslink densi y, he mo e wa e - esis an coa ing.
In addi ion, he ZnO addi i e was also shown o in oduce imp o ed wa e esis ance o
coa ings, which co esponds o he inc eased c osslink densi y due o he con ibu ion o
ionic bonds. Highly wa e - esis an coa ings we e o med ega dless o he su ac an ype
in case o a concu en employmen o h ee c osslinking s a egies, namely ke o-hyd azide
c osslinking, ALMA copolyme iza ion and ZnO-based ionic c osslinking. Ne e heless, he
applica ion o he polyme izable su ac an was shown o imp o e signi ican ly coa ing ad-
hesion, appa en ly due o he co alen a achmen o su ac an molecules o la ex pa icles,
disabling hei deso p ion and mig a ion a he subs a e– ilm in e ace. Mo eo e , ZnO
addi ion was shown o p o ide p onouncedly imp o ed MEK esis ance and signi ican
an ibac e ial ac i i y o he coa ing ilms. I can be concluded ha en i onmen ally iendly
coa ing binde s using nanos uc u ed ZnO in he ole o an ionic and an ibac e ial addi i e
we e de eloped, p o iding wa e - and sol en - esis an hygienic coa ings, sui able o he
p o ec ion o a ious ma e ials.
Au ho Con ibu ions:
Concep ualiza ion, J.M.; me hodology, J.M., A.K., and J.V.; alida ion, J.M.;
in es iga ion, J.M., P.M., and D.S.; w i ing—o iginal d a p epa a ion, J.M.; w i ing— e iew and
Coa ings 2021,11, 347 21 o 23
edi ing, J.Š.; isualiza ion, D.S., P.M., and S.Š.; supe ision, J.M.; p ojec adminis a ion, A.K. All
au ho s ha e ead and ag eed o he published e sion o he manusc ip .
Funding:
This esea ch was unded by he Minis y o Educa ion, You h and Spo s o he Czech
Republic (p ojec LM2018103) and he Czech Academy o Sciences, Ins i u e o Theo e ical and
Applied Mechanics (p ojec RVO 68378297). One o us, J.V., acknowledges he suppo o an in e nal
g an om TBU in Zlín (IGA/CPS/2020/001) inanced om unds o speci ic academic esea ch.
Ins i u ional Re iew Boa d S a emen : No applicable.
In o med Consen S a emen : No applicable.
Da a A ailabili y S a emen : No applicable.
Acknowledgmen s:
The au ho s would like o hank Roman S oboda (Uni e si y o Pa dubice,
Facul y o Chemical Technology, Depa men o Physical Chemis y) o he DSC measu emen s.
Con lic s o In e es : The au ho s decla e no con lic o in e es .
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