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Micro-hardness of surface layer of irradiated polypropylene

Maňas, David,Ovsík, Martin,Maňas, Miroslav,Staněk, Michal,Gajzlerová, Lenka,Mizera, Martin,Gabko, Libor,Hýlová, Lenka

Abstract

Using high doses of beta radiation for polypropylene (PP) and its influence on the changes of micromechanical properties of surface layer has not been studied in detail so far. The specimens of PP were made by injection moulding technology and irradiated by high doses of beta radiation (0, 33, and 66 kGy). The changes in the microstructure and micromechanical properties of surface layer were evaluated using WAXS and instrumented microhardness test. The results of the measurements showed considerable increase in micromechanical properties (indentation hardness, indentation elastic modulus) when high doses of beta radiation are used.

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Mic o-ha dness o su ace laye o i adia ed polyp opylene Da id Manasa Tomas Ba a Uni e si y in Zlin, TGM 5555, 760 01 Zlin, Czech Republic , Ma in O sik, Mi osla Manas, Michal S anek, Lenka Gajzle o a, Ma in Mize a, Libo Gabko and Lenka Hylo a Abs ac . Using high doses o be a adia ion o polyp opylene (PP) and i s in luence on he changes o mic omechanical p ope ies o su ace laye has no been s udied in de ail so a . The specimens o PP we e made by injec ion moulding echnology and i adia ed by high doses o be a adia ion (0, 33, and 66 kGy). The changes in he mic os uc u e and mic omechanical p ope ies o su ace laye we e e alua ed using WAXS and ins umen ed mic oha dness es . The esul s o he measu emen s showed conside able inc ease in mic omechanical p ope ies (inden a ion ha dness, inden a ion elas ic modulus) when high doses o be a adia ion a e used. Keywo ds: polyp opylene (PP), mic oha dness, mic omechanical p ope ies, su ace laye , β-i adia ion, WAXS. 1 In oduc ion Ins umen ed inden a ion has been in use al eady o se e al decades, as a echnique o p obe mechanical p ope ies o small olumes o ma e ials [1] and [2]. In me als, in which he echnique was i s applied, he echnique allows o p obe se e al mac oscopic p ope ies, like ha dness, Young modulus, yield s eng h, s ain ha dening exponen , among o he s [1-6]. I adia ion o a polyme by di e en adia ions leads o se e al physicochemical changes, a ew o which include scissioning and o c osslinking, ca boniza ion, conjuga ion, oxida ion, c ea ion o de ec s, gene a ion o low molecula weigh agmen s and e olu ion o gases. These changes induce conside able modi ica ions in mechanical, elec ical, he mal and op ical p ope ies o polyme s and a e quali a i ely o quan i a i ely based on p ope ies o adia ion and he polyme . Iso ac ic polyp opylene (iPP) is a commodi y polyme wi h he semi-c ys alline s uc u e which is e y complex and depends s ongly on he mal his o y and p ocessing condi ions. Iso ac ic polyp opylene can c ys allize in o 3 phases: α-phase is he mos s able and he mos known. The c ys als a e monoclinic. Be a phase is me as able and he c ys als a e hexagonal -phase is mainly ound in block PP copolyme s and can be gene a ed by addi ion o speci ic nuclea ing agen s. This phase was disco e ed by Padden and Kei h in 1953 and can be imp o ed by c ys alliza ion be ween 130 and 132 °C o by o ien a ion wi h high shea o h ough addi ion o speci ic nuclea ing agen s. P esence o -phase in PP homopolyme gene ally inc eases duc ili y in he inished pa s. Maximum e ec is obse ed a 65 % o be a-phase. Gamma phase - his phase is also me as able wi h iclinic c ys als. This o m is no a Co esponding au ho : dmanas@ .u b.cz In e na ional Con e ence on Inno a i e Ma e ial Science and Technology (IMST 2016) © 2016. The au ho s – Published by A lan is P ess 130 e y amilia bu appea s mainly in low molecula weigh polyp opylene by c ys alliza ion a e y high p essu e and e y low cooling a e [1-7]. 2 Expe imen al 2.1 Ma e ial and me hods Fo his expe imen polyp opylene (homopolyme ) Moplen HP3175 LyondellBasell company was used. Polyp opylene (PP) Moplen HP3175 is sui able o injec ion moulding applica ions and can also be used in echnical compounds as a base esin. I has a high mel low a e and i is supplied in pelle ized o m wi h densi y 0.9 g cm−3, wi h high c ys allini y and high s i ness. Mel low index was measu ed (230 °C/2.16 kg) 40 g/10 min. The ma e ial does no con ain a special c oss-linking agen TAIC— iallylisocyanu a e, which should enable subsequen c oss-linking by ionizing β- adia ion. I adia ion was ca ied ou in he company BGS Be a Gamma Se ice GmbH & Co, KG, Ge many wi h he elec on ays, elec on ene gy 10 MeV, doses minimum o 0, 33 and 66 kGy on ai he ambien empe a u e. The samples we e made using he injec ion molding echnology on he injec ion moulding machine A bu g All ounde 420C. P ocessing empe a u e 190–230 °C, mold empe a u e 40 °C, injec ion p essu e 80 MPa, injec ion a e 50 mm/s. [7-9] 2.2 Mic o-inden a ion es Mic o-inden a ion es was done using a Mic o Combi Tes e , CSM Ins umen s (Swi ze land) acco ding o he CSN EN ISO 14577. Load and unload speed was 1 N/min. A e a holding ime o 90 s a maximum load 0.5 N he specimens we e unloaded. The specimens we e glued on me allic sample holde s. Poisson’s a io (ν) o he polyme was 0.3. The inden a ion ha dness (HIT) was calcula ed as maximum load (Fmax) o he p ojec ed a ea o he ha dness imp ession (Ap acco ding o: [7-10]. p IT A F H max = (1) 2.3 Resul s and discussion The de elopmen o mic omechanical p ope ies o i adia ed polyp opylene was cha ac e ized by he ins umen ed es o mic oha dness (HIT), as can be seen in Fig. 1. The lowes alues (94 MPa) o inden a ion ha dness we e ound on non-i adia ed polyp opylene, while he highes alue o inden a ion ha dness (101 MPa) was measu ed a 66 kGy adia ion dose. The alues (100 MPa) o inden a ion ha dness we e ound on polyp opylene i adia ed wi h adia ion dose o 33 kGy adia ion dose. The inc ease o inden a ion ha dness a 66 kGy adia ion dose was by 7 % compa ed o he non-i adia ed polyp opylene. Simila de elopmen was eco ded o mic os i ness o specimens ep esen ed by he elas ic modulus o inden a ion (EIT) illus a ed in Fig. 2. The esul s o measu emen s show clea ly ha he lowes alues o mic os i ness we e measu ed on he polyp opylene (1.92 GPa) i adia ed wi h adia ion dose o 33 kGy, while he highes alues we e eached in polyp opylene i adia ed by 66 kGy dose (2.03 GPa). Lowe alue (1.93 MPa) o mic os i ness, we e ound on non-i adia ed polyp opylene. A dec ease o mic os i ness (5 %) was eco ded a he adia ion dose o 66 kGy compa ed o he non-i adia ed polyp opylene. In e na ional Con e ence on Inno a i e Ma e ial Science and Technology (IMST 2016) © 2016. The au ho s – Published by A lan is P ess 131 Figu e 1. Inden a ion ha dness s. i adia ion doses. Figu e 2. Inden a ion elas ic modulus EIT. O he impo an ma e ial pa ame e s ob ained du ing he mic o-ha dness es we e elas ic and plas ic de o ma ion wo k. The mechanical wo k W o al induced by he inden a ion is only pa ly consumed as plas ic de o ma ion wo k Wplas . Du ing he emo al o he es o ce he emaining pa is se ee as wo k o he elas ic e e se de o ma ion Welas . The highes alues o plas ic de o ma ion wo k we e ob ained o non-i adia ed polyp opylene. The highes alues o elas ic de o ma ion wo k we e ob ained o polyp opylene i adia ed wi h adia ion dose o 66 kGy. The lowes alues o Wel we e ob ained o polyp opylene i adia ed wi h dose o 33 kGy. The highes alues o plas ic de o ma ion wo k (Wpl) we e ob ained o polyp opylene i adia ed wi h adia ion dose o 66 kGy. The lowes alues o Wpl we e ob ained o polyp opylene i adia ed wi h dose o 0 kGy. Radia ion o specimens caused lowe alues o plas ic de o ma ion wo k which is in Fig. 4. Ve y impo an alues we e ound o inden a ion c eep. Fo ma e ials which c eep as polyme s, a basic calcula ion o ha c eep can be measu e du ing a pause a he maximum o ce. The c eep is he ela i e change o he inden a ion dep h when he es o ce is kep cons an measu ed by ins umen ed es o mic oha dness showed (Fig. 3) ha he lowes c eep alues we e measu ed on non-i adia ed polyp opylene (10.5 %), while he highes c eep alue was ound in polyp opylene i adia ed by 66 kGy dose (11.3 %). The c eep inc ease by 9 % as a esul o adia ion, which ep esen s a conside able dec ease o su ace es ing laye ’s mechanical p ope ies In e na ional Con e ence on Inno a i e Ma e ial Science and Technology (IMST 2016) © 2016. The au ho s – Published by A lan is P ess 132 Figu e 3. Inden a ion c eep CIT. Figu e 4. De o ma ion wo k s. i adia ion dose. Highe adia ion dose does no in luence signi ican ly he mic o-ha dness alue. An inden a ion ha dness inc ease o he su ace laye is caused by i adia ion c oss-linking o he es ed specimen. A close look a he mic o-ha dness esul s e eals ha when he highes adia ion doses a e used, mic o-ha dness dec eases which can be caused by adia ion induced deg ada ion o he ma e ial. 3 Conclusions The expe imen al s udy deals wi h he e ec o modi ica ion o he su ace laye by i adia ion c oss-linking on he p ope ies o he su ace laye o polyp opylene. Polyp opylene was modi ied by be a i adia ion a doses o 0, 33 and 66 kGy. The changes o mic omechanical p ope ies we e ound a he adia ion dose o 66 kGy o inden a ion ha dness (which inc eased by 7%) compa ed o he non-i adia ed polyp opylene. Imp o emen o mechanical p ope ies in mic o and mac o scale o adia ed polyp opylene has a g ea signi icance also o indus y. The modi ied polyp opylene shi s o he g oup o ma e ials which ha e conside ably be e p ope ies. I s mic omechanical p ope ies make polyp opylene ideal o a wide applica ion in he a eas whe e highe esis ance o wea , sc a ch a e equi ed. In e na ional Con e ence on Inno a i e Ma e ial Science and Technology (IMST 2016) © 2016. The au ho s – Published by A lan is P ess 133 Acknowledgmen s This wo k was suppo ed by he Minis y o Educa ion, You h and Spo s o he Czech Republic wi hin he Na ional Sus ainabili y P og amme p ojec No. LO1303 (MSMT-7778/2014) and also by he Eu opean Regional De elopmen Fund unde he p ojec CEBIA-Tech No. CZ.1.05/2.1.00/03.0089 and he in e nal g an o TBU in Zlin No. IGA/FT/2016/010 unded om he esou ces o speci ic uni e si y esea ch and by he Minis y o Educa ion, You h and Spo s o he Czech Republic. Re e ences 1. M. O sik, D. Manas, M. Manas, M. S anek, M. H ibo a, K. Kocman, D. Samek: I adia ed Polyp opylene S udied by Mic oha dness and WAXS, Chemicke lis y, 106 (2012), 507-510. 2. J. Gheysa i e al., The e ec o high-ene gy elec on beam on mechanical and he mal p ope ies o LDPE and HDPE, Eu . Polym. J. 37 (2001) 295-302. 3. Makuuchi, S. 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