Sensors 2015, 15, 4001-4018; doi:10.3390/s150204001 sensors ISSN 1424-8220 www.mdpi.com/journal/sensors Article Development of a Telemetry and Yield-Mapping System of Olive Harvester Francisco J. Castillo-Ruiz 1, Manuel Pérez-Ruiz 2,*, Gregorio L. Blanco-Roldán 1, Jesús A. Gil-Ribes 1 and Juan Agüera 1 1 Dpto. de Ingeniería Rural, Universidad de Córdoba, Área de Mecanización y Tecnología Rural, Córdoba 14005, Spain; E-Mails:
[email protected] (F.J.C.-R.); [email protected] (G.L.B.-R.); [email protected] (J.A.G.-R.); [email protected] (J.A.) 2 Aerospace Engineering and Fluid Mechanics Department, University of Seville, Ctra. Sevilla-Utrera km 1, 41013 Seville, Spain * Author to whom correspondence should be addressed; E-Mail: m[email protected]; Tel./Fax: +34-954-481-389. Academic Editor: Gonzalo Pajares Martinsanz Received: 11 December 2014 / Accepted: 28 January 2015 / Published: 10 February 2015 Abstract: Sensors, communication systems and geo-reference units are required to achieve an optimized management of agricultural inputs with respect to the economic and environmental aspects of olive groves. In this study, three commercial olive harvesters were tracked during two harvesting seasons in Spain and Chile using remote and autonomous equipment that was developed to determine their time efficiency and effective based on canopy shaking for fruit detachment. These harvesters work in intensive/high-density (HD) and super-high-density (SHD) olive orchards. A GNSS (Global Navigation Satellite System) and GSM (Global System for Mobile Communications) device was installed to track these harvesters. The GNSS receiver did not affect the driver’s work schedule. Time elements methodology was adapted to the remote data acquisition system. The effective field capacity and field efficiency were investigated. In addition, the field shape, row length, angle between headland alley and row, and row alley width were measured to determinate the optimum orchard design parameters value. The SHD olive harvester showed significant lower effective field capacity values when alley width was less than 4 m. In addition, a yield monitor was developed and installed on a traditional olive harvester to obtain a yield map from the harvested area. The hedge straddle harvester stood out for its highly effective field capacity; nevertheless, a higher field efficiency was provided by a non-integral lateral OPEN ACCESS
Sensors 2015, 15 4002 canopy shaker. All of the measured orchard parameters have influenced machinery yields, whether effective field capacity or field efficiency. A saving of 40% in effective field capacity was achieved with a reduction from 4 m or higher to 3.5 m in alley width for SHD olive harvester. A yield map was plotted using data that were acquired by a yield monitor, reflecting the yield gradient in spite of the larger differences between tree yields. Keywords: remote data acquisition; precision agriculture; effective field capacity; field efficiency 1. Introduction Olives are the main woody crop in Spain. Olive orchards cover 2.58 Mha, of which 96% is dedicated to oil olive production [1]. Most of the olive orchard area (~76%) is currently planted according to the traditional model: two, three or four trunks per tree and wide spacing between trees. However, 24% of the area presents a major challenge to mechanized operations due to steep slopes. Only 56% of the area is considered to be suitable for mechanization under traditional orchards [2]. Cropping olives for oil has traditionally been performed in the Mediterranean basin. However, in the last decade, this practice has spread to other countries, such as Chile, where the area for this crop increased from 5000 ha in 2003 to 18,000 ha in 2013 [3]. Since the introduction of the trunk shaker, no new harvesting systems have been developed for olives [4]. Thus far, canopy shaker systems have been tested in traditional olive oil orchards in Spain. This harvesting method is characterized by a high amplitude and low frequency applied directly to fruit-bearing branches [5]. However, mechanical harvesting is still in the developmental stage. Currently, it is possible to observe more than 50 units of large continuous straddle harvesters operating in modern groves throughout the world: high and super high density groves with more than 1000 trees per hectare and one trunk per tree (Spain, Argentina, Chile, USA, and Australia) [6]. This solution requires a strong orchard and tree adaptation to the machine [7]. According to the MAX program (Conservation Technology Information Center, West Lafayette, IN, USA), machinery operation can be as high as 25% of the total cost of crop production. Agricultural machinery is seldom engaged in productive work 100% of the field time. Many delays occur that result in lost time, and any operation will vary greatly from field to field and farm to farm [8,9]. Effective field capacity and field efficiency are two primary parameters that are used to evaluate machinery performance. While the effective field capacity represents the amount of processing that a machine can accomplish per hour [10], the field efficiency is defined as the ratio between effective and theoretical machine capacities and relates the estimated and actual time that is required to complete a field operation (with no reference to the area) [11]. In the past, collecting and managing field data have been a significant component of human labor that is time consuming and labor intensive. Modern telecommunication technologies are required to improve the data collection efficiency and precision agriculture [12]. A large body of research has reported the use of a global system for mobile communication (GSM) and short message services (SMS) to conduct field operation data acquisition and has investigated the
Sensors 2015, 15 4003 feasibility of this system [12–14]. The advantages of agricultural field operation data transmission through GSM system are (1) simple power solution; (2) coverage of a wide range of areas [15]; (3) maintenance of user data in the GSM service center for 24 h if the host server is out of service, and (4) group broadcast easily enabled sending real-time alerts from any dysfunctional devices for immediate attention. These technologies have been developed for tracking equipment transport vehicles, ambulances, fire, etc. with various data uses that are very different from those required in agriculture. In other cases, the devices require interventions that are far too costly for a fleet that is composed of multiple units [16]. Optimum machinery management is considered to be one of the main factors in making olive orchards more profitable and environmentally sustainable. In mechanized operations, at least two factors play a very important part in the effective field capacity. One factor is machine management, which involves such items as machine speed selection, labor force used, machine hours, machine geographical location, flow of material to and away from the machine, and maintenance information. The second factor involves the physical condition of the field, which includes field size and shape, topography, row length and orchard layout, row-end turning space, and surface condition in the turn area [17]. Overall, precision agriculture, particularly precise vehicle tracking systems, is considered to be essential to reach mechanized operation efficiency. These systems can avoid travelling over long distances to be on-site during operations in olive tree fields; therefore, Global Navigation Satellite Systems (GNSS) can reduce the time and cost for studies [18]. In agriculture, the use of a positioning satellite system to determine the real-time machine position is a reality. The new position location receivers that are available for agricultural operation combine multiple GNSS systems (at least with GPS & GLONASS) to provide better accuracy under canopy coverage. This improvement prevents problems due to GNSS outages under tree canopy and increases the overall performance improvement and robustness of satellite-based navigation, thus making it possible to obtain a better position fix within an orchard with large trees [19]. Furthermore, yield variability in herbaceous crops may arise due to soil characteristics. In olive groves, however, there is great variability among individual trees each year, although mainly in non-irrigated plants [20]. In addition, the occurrence of alternate bearing in olive trees makes it more difficult to interpret yield maps for fruit trees. Few studies have been conducted on yield mapping in woody crops. For hand-harvested citrus, yield maps [21,22] or canopy size maps [23] have been reported. Maja and Ehsani [24] developed a load-cell-based yield monitoring system for the Oxbo citrus mechanical harvesting machines, achieving a correlation of 0.97 between the actual weight and the computed weight with an average error of 7.81%. According to Grisso et al. [25], both farmers and researchers can benefit from advances in real-time data geo-referenced data logging, which often can be reviewed off-site to examine traffic patterns, field practices, and other operational issues. Currently, the monitoring of agricultural field operation is now feasible and may be a useful tool for olive farmers, but as of yet, it is not widely used in commercial olive groves. Bakhtiari et al. [26] reported a savings range from 18% to 40% of the total non-working travelling distance for a combine harvester, making optimal mechanized operation planning. Previous research on mechanized operation performance and field layout has shown a significant trend between forage harvester effective field capacity and crop yield, lengthwise slope and field area [27].
Sensors 2015, 15 4004 Some authors suggest that field shape influence on effective field capacity [28], and some studies have even determined that the optimal field shape should be rectangular with 4:1 length:width ratio [29]. The objective of this research was to determine the olive harvester field performance (effective field capacity and field efficiency) using a new remote and autonomous device in three olive harvesters and to evaluate a yield-monitoring system for a mechanical olive harvester that was fabricated for this study. 2. Materials and Methods All of the design decisions with respect to the developed telemetry tracking system were made with three criteria in mind: low-cost and study and scalable capabilities. The structure of the system that is presented in this research (Figure 1) can be divided into two major sections: the Machine Remote Monitoring Platform (MRMP) and the Host Control Platform (HCP) for monitoring, statistical analysis and field information reporting for decision-making. Figure 1. Hardware scheme of a remote wireless automatic monitoring system. Data transmission and communication between agricultural vehicles and expertise center. 2.1. Machine Remote Monitoring Platform (MRMP) The MRMPs were located aboard on each olive harvester that was used in this study, and each MRMP was equipped with a terminal MTX 65+G (Matrix Electronica, S.L., Madrid, Spain) that was programmed using JAVA language. The terminal MTX 65+G integrated a GSM (Global System for Mobile communications) GPRS radio system and a DGNSS (Differential Global Navigation Satellite System) receiver with 16 channels, including a range of I/Os and USB/SPI/I 2 C/RS232 ports, was used to track the olive harvesters. The terminal had storage capacity to keep the data when GSM coverage was not available. In addition, it had a preprocess functionality to provide understandable packets to the HCP. The GSM module enables to the MRMP to transmit data packets in real time every 4 s,
Sensors 2015, 15 4005 which will allow further analyses. Each data packet that was used in this study contained the agricultural vehicle identification machine (IM), date, time, latitude and longitude, altitude, speed, heading, coverage, and four digital and two analogical inputs with 12 bit. One digital input signal enabled the monitoring the status of the hydraulic valve to determine when the shaking system of the harvesters was working. One analogical input signal was used for the MRMP mounted on lateral canopy shaker to sense the accumulated fruit weight and to determine the orchard olive yield. 2.2. Host Control Platform (HCP) To exploit the data that were generated by the system, two programs were used. These programs accomplish two functions: data storage and data consultation and downloading. These programs were programmed on Visual Basic and implemented in Excel (Microsoft Corp., Redmond, WA, USA). These data were used as input files directly downloaded, previously converting from coordinated universal time convention (UTC) to local time. The first computer program was used to create a file Keyhole Markup Language (KML), which permits vehicle data rendering on Google Earth [30]. Each record is a “placemark”, which allows the examining of particular locations, and appearance characteristics may differ according the vehicle status sensors at the time. Clicking on the “placemarks” generates the associated information, that is, the content of the entire field that composes the record; latitude (y) and longitude (x) can always be read by another application window. In addition, these data indicate where the vehicle was at a particular time period and the status of the digital inputs. With these specific tools, it may be possible to determine the field works that are performed for the farm vehicle: field plots visited, time worked, surfaces worked and distances travelled. However, this determination would be time consuming and therefore costly whether it was performed manually by in situ technicians examining. The second computer program that was developed was called “REPORTER”, which enables a rapid and easy analysis. Once the file to be processed is selected, the program create a results table in which each row refers to a worked plot, with the name in the first column, while the remaining columns are labeled with the different times used and distances traveled for the vehicle. To implement this program, it is necessary to previously compile a database of plots that are worked by the vehicle, with boundary map polygon information from ESRI’s shape files and a series of programming modules that are specialized in handling shp files, topology, projections of geographical coordinates, etc. 2.3. Yield Monitor A prototype automatic system to record yield that was designed and fabricated specifically for this study was installed on a lateral canopy shaker (Oxbo 3210) that included a catch frame to perform an integral harvesting for traditional orchards. This system consisted of a controller box, and the force transducer (MLC807-3000kg, ManyYear Technology Co., Ltd., Hong Kong, China), which was installed in the rear receptacle support to measure its accumulated weight. This force transducer was wired to provide an analogical signal from 0 to 3.3 V and the circuitry was adjusted for an offset of zero volts. The procedure for calibrating the force transducer in the laboratory in accordance with the standards for linear measurements device (USBR 1045-89) was provided. The laboratory test procedures consisted of a first set of six loads from 40 to 240 kg (in 40-kg increments). These loads were
Sensors 2015, 15 4006 sequentially loaded into the harvester receptacle and then unloaded. In a second set, a large known load weight of 288 kg was located into the receptacle. Incremental loads of 40 kg were then added to a total of 528 kg, after which the receptacle was unloaded. Load weights of 40 kg were used with the purpose of simulating the average kilograms per tree harvested under our expected conditions. Two repetitions were used for developing the calibration equation that will determine the estimated olive fruit load in the field tests. In the field tests, the yield monitor system provided the accumulated weight of the harvested fruit in real-time and when the receptacle was downloaded. The weight data were processed after the harvester operation to obtain each tree harvest and were assigned to each harvested tree depending on the provided harvester location for each record. Fruit management delay along the catch frame belts was used to determine how long it takes the fruit to be stored in the receptacle. The data from the load cells together with the DGNSS data for the fruit receptacle locations were transmitted for the terminal unit wirelessly to the host control platform. The setup instructions and data were transmitted. The sequence of data transmission was DGNSS, weight, A/D, and RS232. The GNSS sensor that was used for this work was integrated in the MTX 65+G Siemens terminal with output data in the NMEA-0183 GGA string via an RS-232-compatible serial port at 9600 bps. Spatial distribution maps were created using the GIS software SStoolbox (SST Development Group, Inc., Stillwater, OK, USA) by interpolating the harvest of 33 trees using the inverse distance weighted method. 2.4. Time Study Methodology Validation In the past, machinery field operation research was tedious and time consuming, requiring the travel of large distances and the researcher to be on-site during the operation. In this study, an automatic methodology was used to examine the time elements and to classify them into each field task. This methodology did not consider the harvester actions but instead classified time intervals depending on work parameters, such as speed, covered distance or status of the digital inputs (in this case, the hydraulic valve state). The automatic methodology was programmed on a computer using conditions on time elements to determine in which category operation the record would be included. The proposed methodology arranged the time elements into four categories: 1. Movement time: Time in which the machine was moving a. Working time: Time in which the machine was performing the work it was designed to carry out. b. Transport time: Time in which the machine was moving without performing the work it was designed to carry out. 2. Stoppage time: Time in which the machine was stopped but its engine was on. 3. Parking time: Time in which the machine was stopped and its engine was off. 4. Uncertainly time: Time during which the data that were provided by MRMP were inadequate or insufficient to discern what the machine was doing. To evaluate the automatic methodology, a manual time division and data analysis was provided and compared to an automatic time elements classification. Automatic methodology employed a hydraulic
Sensors 2015, 15 4007 valve state to separate working from transport time; speed was used to discern stoppage and parking time from movement time, and stoppage time was separated from parking time considering that the MRMP did not emit data when the machine engine was off. The effective field capacity and field efficiency [31] were calculated using the automatic and manual methodology to test the appropriateness of the automatic methodology for tracking agricultural machinery. The travel times between fields and intervals with insufficient information regarding the harvester were omitted in the calculation process. The potential work parameters were obtained for each type of harvester to determine its appropriateness for each field operation. The displacement and preparation time elements of the machine were removed from the process. l (ℎ ℎ)= (1) = ℎ (2) 2.5. Experimental Field and Harvesters Field tests were conducted in commercial olive orchards in southern Spain (Latitude: 37.9192028 N, Longitude: 4.7207889 W) and Chile (Latitude: 35.2967166 S, Longitude: 71.4126333 W) to evaluate ability to record remote information from harvesters yielding the ability to characterize the farming operation. Three commercial olive harvesters were tracked during the 2010–2011 and 2011–2012 olive harvesting seasons in southern Spain and northern Chile. The harvester models were the following: MaqTec, Colossus (MaqTec, Venado Tuerto, Santa Fe, Argentina) integral self-propelled harvester for high density olive orchards; Oxbo, 3210 (Oxbo International Corp., Kingsburg, CA, USA) non-integral tractor drawn harvester for high density orange orchards; and New Holland, VX7090 (CNH Global, Burr Ridge, IL, USA) integral self-propelled harvester designed for vineyard and super high density orchards (Figure 2). A New Holland VX7090 harvester was used on a super-high-density olive orchard (more than 1000 trees/ha hedgerow trained). The self-propelled MaqTec, Colossus straddle harvester was used on a high-density olive orchard (285–830 trees/ha single trunk trained), located in Córdoba, Spain. The tractor drawn Oxbo, 3210 harvester was used in two configurations: (i) in a high-density olive orchard (400 trees·ha−1 hedgerow trained) without a catch frame and (ii) in a traditional olive orchard (70 trees· ha−1, quincunx spacing, several trunks trained) with a catch frame that was designed at the University of Córdoba (Table 1). Table 1. Detailed description of the tracked harvesters, and commercial field harvested. Harvester Harvester Typology Olive Orchard Typology Location Harvesting Season MaqTec, Colossus Straddle harvester High density (285–830 trees·ha−1) Spain 2010–2011 New Holland, VX7090 Hedge straddle harvester Super high density (>1000 trees·ha−1) Spain and Chile 2010–2011 and 2011–2012 Oxbo, 3210 Lateral canopy shaker High density (400 trees·ha−1) Spain 2010–2011 Oxbo, 3210 + catch frame Lateral canopy shaker Traditional (70 trees·ha−1) Spain 2011–2012
Sensors 2015, 15 4008 (A) (B) (C) (D) Figure 2. Tracked harvesters: (A) Oxbo 3210 with catch frame; (B) Maqtec, Colossus; (C) New Holland VX 7090 and (D) Oxbo 3210 without catch frame. 2.6. Field Representation and Data Analysis A field area is represented as a closed loop, 2D polygon and is stored in shape-files with associated informational attributes that describe the geometrical field representation. The field characteristics, such as feature geometry (regular, typical and irregular), angle between headland and row (perpendicular, perpendicular-acute and acute), row length and alley width, were measured for both the straddle harvester and hedge straddle harvester in the 2011/2012 harvesting season. Regular geometry indicates an approximately rectangular or squared field, which has some irregularities, and irregular geometry indicates a triangular or irregular shaped field. All of the characteristics were compared based on field efficiency except for the row width, which depended on the effective field capacity. A homogeneous work unit was defined for each case as one workday or a day fraction when the considered field characteristic value did not change significantly. SPSS (IBM, Armonk, NY, USA) and Statistix 8 (Analytical Software, Tallahassee, FL, USA) were used for the statistical analyses.
Sensors 2015, 15 4009 3. Results and Discussion 3.1. Time Elements Methodology Validation Of the 781 h that were recorded for the hedge straddle harvester, 720 h that corresponded to the season 2011–2012 with a high temporal resolution (4 s) were used to validate the new methodology. This methodology was compared to the manual calculation of the time element. Figure 3 shows the mean and standard deviation values that were obtained for the new and manual methodology for effective field capacity and field efficiency. Figure 3. Effective field capacity and field efficiency calculated using automatic and manual methodologies. Different letters show significant differences between groups according to Student’s t-test (p < 0.05). The aim of this study was to validate this new methodology in an experimental setting. No significant differences were found between the methodologies. Therefore, these preliminary results indicate that the methodology may be appropriate for use in agriculture machinery tracking while improving the work efficiency of technicians by reducing their time in the field. 3.2. Effective Field Capacity and Field Efficiency In this study, the recorded tracking time was 11 h for the lateral canopy shaker, 257 h for the straddle harvester and 781 h for the hedge straddle harvester. The hedge straddle harvester stands out for its highly effective field capacity, with one season in Spain with 0.70 ha·h−1 (SD ± 0.1) and two seasons in Chile with 0.74 ha·h−1 (SD ± 0.2) and 0.83 ha·h−1 (SD ± 0.3). However, the highest field efficiency was achieved by the lateral canopy shaker (Table 2). This machine was a non-integral harvester and did not suffer from time losses when unloading fruit. Furthermore, this machine is smaller in size and weight. The straddle harvester obtained low values of the effective field capacity and field efficiency, most likely due to the dampness of the 2010–2011 harvesting season in the south of Spain (from October 2010 to March 2011, the average relative humidity was 71.7%, and the total
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