Screening enzymes that can depolymerize commercial biodegradable polymers: Heterologous expression of Fusarium solani cutinase in Escherichia coli
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Citation: Santos-Beneit, F.; Chen, L.M.; Bordel, S.; Frutos de la Flor, R.; García-Depraect, O.; Lebrero, R.; Rodriguez-Vega, S.; Muñoz, R.; Börner, R.A.; Börner, T. Screening Enzymes That Can Depolymerize Commercial Biodegradable Polymers: Heterologous Expression of Fusarium solani Cutinase in Escherichia coli. Microorganisms 2023,11, 328. https://doi.org/10.3390/ microorganisms11020328 Academic Editors: Thomas Brück and Dania Awad Received: 26 December 2022 Revised: 12 January 2023 Accepted: 17 January 2023 Published: 28 January 2023 Copyright: © 2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/). microorganisms Article Screening Enzymes That Can Depolymerize Commercial Biodegradable Polymers: Heterologous Expression of Fusarium solani Cutinase in Escherichia coli Fernando Santos-Beneit 1,2,* , Le Min Chen 3,†, Sergio Bordel 1,2 , Raquel Frutos de la Flor 2, Octavio García-Depraect 1,2 , Raquel Lebrero 1,2 , Sara Rodriguez-Vega 1,2, Raúl Muñoz 1,2 , Rosa Aragão Börner 3and Tim Börner 3,*,‡ 1Institute of Sustainable Processes, Dr. Mergelina s/n, 47011 Valladolid, Spain 2Department of Chemical Engineering and Environmental Technology, School of Industrial Engineering, University of Valladolid, Dr. Mergelina s/n, 47011 Valladolid, Spain 3NestléResearch, Sociétédes Produits NestléS.A, Route du Jorat 57, 1000 Lausanne, Switzerland *Correspondence: [email protected] (F.S.-B.); [email protected] (T.B.) † Current address: Department of Biotechnology, Delft University of Technology, Van der Maasweg 9, 2629 HZ Delft, The Netherlands. ‡ Current address: HES-SO Valais/Wallis, School of Engineering, Institute of Life Technologies, Rue de l’Industrie 19, 1950 Sion, Switzerland. Abstract: In recent years, a number of microbial enzymes capable of degrading plastics have been identified. Biocatalytic depolymerization mediated by enzymes has emerged as a potentially more efficient and environmentally friendly alternative to the currently employed methods for plastic treatment and recycling. However, the functional and systematic study of depolymerase enzymes with respect to the degradation of a series of plastic polymers in a single work has not been widely addressed at present. In this study, the ability of a set of enzymes (esterase, arylesterase and cutinase) to degrade commercial biodegradable polymers (PBS, PBAT, PHB, PHBH, PHBV, PCL, PLA and PLA/PCL) and the effect of pre-treatment methods on their degradation rate was assessed. The degradation products were identified and quantified by HPLC and LC-HRMS analysis. Out of the three enzymes, Fusarium solani cutinase (FsCut) showed the highest activity on grinded PBAT, PBS and PCL after 7 days of incubation. FsCut was engineered and heterologous expressed in Escherichia coli , which conferred the bacterium the capability of degrading solid discs of PBAT and to grow in PBS as the sole carbon source of the medium. Keywords: biodegradable polymer; depolymerization; cutinase; esterase; monomer; plastic 1. Introduction Plastics are a type of polymeric material that are widely used in daily life. Due to their cheap production costs, high durability and strength, plastics are an excellent material to use for a variety of applications, such as the automotive industry and the packaging sector. Plastics have provided great societal benefits in terms of health and safety in food packaging [ 1 ]. However, plastic pollution has become a major global problem due to its constantly increasing production. Especially, single-use conventional petroleum derived plastics, i.e., polypropylene (PP) and polyethylene terephthalate (PET), show a high resistance to chemical and biological degradation [ 1 ]. As a result, between 1–2 million tons of plastics are estimated to enter the oceans annually, harming marine life and potentially also human health [ 2 ]. Bioplastics, a term comprising plastics that are bio-based (i.e., plastics synthesized from renewable sources), biodegradable or both, have been proposed as a promising alternative to petroleum derived plastics [ 3 ]. Some bio-based plastics, such as polyethylene (PE) and Nylon11, are non-biodegradable. Others, such as polyhydroxyalkanoates (PHAs), are both bio-based and biodegradable and are synthetized by certain bacteria Microorganisms 2023,11, 328. https://doi.org/10.3390/microorganisms11020328 https://www.mdpi.com/journal/microorganisms
Microorganisms 2023,11, 328 2 of 18 in less than 30 min [ 4 ]. Although bioplastics only represent nowadays 1% of the total plastic production annually, the production capacity of biodegradable plastics is estimated to increase in the next decades [ 5 ]. These plastics, besides being more environmentally friendly, can be degraded into useful monomers and oligomers by microorganisms and enzymes, which might provide a new direction for a circular economy [ 6 ]. Developing efficient biotechnologies capable of transforming bioplastic waste into high value chemical building blocks or into the constituents of the original polymer offers promising routes towards life-cycle-engineered products. Research progress of relevant mechanisms with the latest biotechnological recycling strategies, including the use of different pre-treatments for (bio)plastic waste, microbial-based processes, key factors and mechanisms governing microbial degradation, can be found in [3]. Industries of different sectors are currently transitioning to biodegradable and biobased packaging [ 7 ]. Ultimately, the advancement of new bio-based materials for packaging comes hand-in-hand with the development of recycling and degradation processes. Biodegradation is a biochemical process where microorganisms convert a material into harmless end-products, such as water, CO 2 and new microorganisms. However, this process of biodegradation is not only highly dependent on the environmental conditions (e.g., marine environment, composting or landfilling), but also on the polymer structure and the microbiota itself. There are several circular end-of-life options suitable for biodegradable polymers: mechanical recycling, organic recycling and chemical recycling [3]. Mechanical recycling has been most widely used to recycle conventional and bio-based PE and PET. Organic recycling includes industrial composting and anaerobic digestion. During anaerobic digestion, the biodegradable material is converted into biogas, which can be used to produce renewable energy [ 8 ]. In industrial composting, the aerobic biodegradation process is performed in a controlled manner to produce compost, CO 2 and water. However, composting from common biodegradable packaging materials (e.g., PHAs) would not add nitrogen and phosphorus to the soil since the composition of these plastics is formed by C, O and H [ 9 ]. Chemical recycling enables the recovery of the polymer building blocks (i.e., monomers), which can be reused to produce virgin polymers [5]. Chemical recycling provides a great circular end-of-life option [ 10 ], but more research needs to be performed to improve the cost-effectiveness of this process. In this sense, an emerging technology is enzymatic recycling, where the high specificity of enzymes is used to selectively degrade the polymer substrate into oligomers and monomers under mild reaction conditions with limited formation of by-products. Over the past decades, there has been an increasing number of studies published on the enzymatic degradation of biodegradable plastics [11–13]. However, due to the inconsistency between the studies, comparisons among them are quite challenging. Some studies lack the data on the properties of the polymer (e.g., crystallinity and melting point, T m ), while others lack certain characteristics of the enzyme (e.g., optimal temperature, pH). Therefore, a better understanding of the degradation efficiency is necessary to assess the potential of enzymatic recycling as an end-of-life option for biodegradable polymers. Since the degradation efficiency is interconnected between the polymer properties, enzyme characteristics and the medium conditions, analysis of the enzymes and polymers separately are required. The enzymatic degradation of polymeric materials is a surface erosion process (heterogeneous process), where the enzyme first adsorbs onto the solid polymer surface and then hydrolyses the polymer chains via its active site [ 14 ]. Therefore, not only the characteristics of the enzyme and the reaction conditions should be taken into account, but also the chemical and the physical properties of the polymer [ 11 – 13 ]. Chemical properties of the polymer such as the hydrophobicity and the molecular weight determine the rates of biodegradability. A higher molecular weight decreases the rate of polymer degradation, while a high hydrophobicity of the polymer may prevent an effective adsorption of the enzyme [ 15 ]. Additionally, the physical properties of the polymer, such as crystallinity, glass transition temperature (Tg), greatly affect the enzyme degradation capacity [ 11 ]. Overall, a polymer contains a crystalline and an amorphous part. The amorphous region contains
Microorganisms 2023,11, 328 3 of 18 more loosely packed molecules, making this region more prone to enzymatic attack. By milling the polymer into fine particles, a higher surface-to-volume ratio can be achieved, which in turn may lead to a higher enzyme accessibility and degradation rates [ 15 , 16 ]. Therefore, the effect of milling as pre-treatment method on the physical-chemical properties of the polymer resins should be investigated. Lipases, cutinases, esterases, PHA depolymerases, proteases and catalases have been reported to have polyester degrading activities [ 12 ]. In this study, we have selected three enzymes from the literature (esterase, arylesterase and cutinase) that are reported to have a huge potential for bioplastic degradation [ 12 , 13 ]. Esterases are hydrolasing enzymes that catalyse the breakdown and formation of ester bonds. Aromatic compounds are the natural substrates for arylesterases, having a high potential to degrade aliphatic polyesters, such as PBAT. Cutinases hydrolyse cutin, a plant polymer that covers the aerial surfaces of a plant. Cutin is an insoluble polyester of C16 and C18 hydroxy fatty acids. As cutinases lack the hydrophobic lid covering the active side, it allows the enzyme to hydrolyze a great variety of substrates [ 17 , 18 ]. In particular, in this study we have selected a cutinase from the phytopathogenic fungi Fusarium solani (FsCut cutinase) (E.C. 3.1.1.74), an esterase from Alcanivorax borkumesis (AbEst esterease) (EC. 3.1.1.1) and an arylesterase from Pseudomonas pseudoalcaligenes (PsEst arylesterase) (E.C. 3.1.1.2). Wallace et al. [ 16 ] reported high degradation rates of PBAT with the P. pseudoalcaligenes PsEst arylesterase enzyme, but PsEst did not degrade PLA or PET [ 19 ]. On the other hand, AbEst showed hydrolytic activity on PDLA, PCL and PHBV on agarose plate assays [ 20 ]. Hu et al. [ 21 ] reported the highest F. solani FsCut activity for emulsions of poly (butylene succinate-co-adipate) (PBSA), followed by emulsions of PBS and PCL. Similar results were obtained by Murphy et al. [22]. Finally, Zumstein et al. [23] also reported activity of the enzyme against PBAT. The aim of this work is to determine the hydrolysis activity of these proteins towards commercial biodegradable polyesters and to understand which parameters are necessary for improving their degradation efficiency. The study also aims at selecting the enzyme with the best degradation profile and to express it in the most studied bacterial model (i.e., Escherichia coli). 2. Materials and Methods 2.1. Chemicals, Enzymes and Polymers All materials and chemicals used were purchased from Sigma-Aldrich or VWR unless stated otherwise. The Fusarium solani cutinase, Alcanicorax borkumensis esterease and Pseudomonas pseudoalcaligenes arylesterase recombinant enzymes were provided commercially by Evoxx (Monheim am Rhein, Germany). Biodegradable polymers were purchased from the following commercial trade names: PHB (ENMAT ™ Y3000P), PHBH (Danimer, Bainbridge, GA, USA), PHBV (ENMAT ™ Y1000P, approx. 3% valeric acid content), PCL- 440744 (Sigma, St. Louis, MO, USA), Blend PLLA/PCL 80/20 (PLLA Luminy ® L105/PCL Capa 6500D, ITENE, Valencia, Spain), PLA (Luminy ® L105), PBAT (M · VERA ® B5037, Bio-Fed, Köln, Germany) and PBS (BioPBS ™ FZ91PM/FZ91PB from PTT MCC Biochem, Bangkok, Thailand). The plastic materials, which were initially in a pellet form, were grinded in a commercial blender (Cecotec Titanium 2000 pro, Valencia, Spain) equipped with titanium blades. Repeated crushing (~3 min on, ~5 min off) using dry ice as a cooling strategy was employed to avoid melting and recrystallization, as reported elsewhere [ 6 ]. Finally, the polymer powders were sieved using an electromagnetic sieve (CISA RP-20, Barcelona, Spain) with stainless-steel sieves of 100, 250, 500 and 1000 µ m and then dried at room temperature. The different powder fractions were stored in closed packaging under dark and dry conditions at room temperature until usage. Prior to the experiments the resins and powders were washed once with 0.1% Sodium Dodecyl Sulfate (SDS) solution, three times with Milli-Q water, once with 70% ethanol and then 100% ethanol. The resins and powders were subsequently dried in a SpeedVac concentrator (Savant, Barnstable, MA, USA) until complete dryness.
Microorganisms 2023,11, 328 4 of 18 2.2. Characterization of the Crystallinity of the Polymer by Differential Scanning Colorimetry The thermal properties of the polymers were analysed using differential scanning colorimetry (DSC) using a TA Instruments DSC 25 (New Castle, DE, USA). Approximately 9–11 mg of resin or polymer powder sealed in Tzero Pans with Tzero lid with pin hole (TA instruments, USA) were subjected to a heating-cooling-heating cycle at a rate of 10 ◦ C/min. The measurement for the polymers PCL, PBAT, PBS and PHBH was performed from 0 to 180 ◦ C, starting for 5 min at 0 ◦ C, heating up to 180 ◦ C and kept for 5 min for the first run, cooling down to 0 ◦ C and kept for 5 min and heated up to 180 ◦ C for the second heating run. For the polymers with a higher Tm, PLLA, PHB, PHBV and PLLA/PCL blend, the measurement was conducted from 0 to 220 ◦C. To determine the degree of crystallinity of the sample, the following formula was used: Xc =∆Hm0×100% [24] .Xc is the degree of crystallinity. ∆ Hm is the enthalpy during the melting. ∆ Hm0is theenthalpy forthenormalized enthalpyvalues (J/g)for100%crystallinepolymer, as reported in the literature: for PHB = 146 J/g [ 25 ], PLLA = 93.1 J/g [26] , PBAT = 114 J/g [27] , PBS = 110.3 J/g [ 28 ], PCL = 139.5 J/g [ 29 ] and PHBH = 146 J/g [ 29 ]. PHBV was assumed to have the same enthalpy as PHB [30]. 2.3. Esterase Activity Assay with Para-Nitrophenol Butyrate Para-nitrophenol butyrate (pNPB) was used as a substrate to determine the esterase activity of the enzymes. A stock solution of 10 mM pNPB in 2-propanol was prepared and stored at − 20 ◦ C. Enzyme solutions were prepared freshly by dissolving the lyophilizate crude extracts in Milli-Q water. Solutions of 0.8 mM pNPB were prepared freshly in buffer (0.1 M K 2 HPO 4 /KH 2 PO 4 ). The pNPB substrate solution was warmed up at 37 ◦ C for 5 min prior to the measurement. The enzyme solution (10 µ L), diluted to a suitable concentration, and pNPB solution (190 µ L) were added in a NUNC 96-well plate (Thermo Fisher Scientific, Waltham, MA, USA). For the blank measurement, Milli-Q water was added instead of the enzyme to follow, if any, the auto-hydrolysis of pNPB. The release of para-nitrophenol (pNP) by hydrolysis was followed for 30 min at 37 ◦ C by measuring the absorbance at 405 nm using a plate reader (Varioskan ® Flash microplate reader, Thermo Fisher Scientific, USA). The concentration of released pNP was calculated based on the standards (0.01–0.8 mM) for all the pH tested (6.5, 7, 7.5 and 8). The initial rates (activity) for pNP product release were determined through linear regression of the initial product formation (Supplementary Figure S1). The measurements were performed in duplicate. The protein content was determined by the Bradford assay. 2.4. Thermal Stability of FsCut The thermal stability of FsCut was analyzed by incubating the enzyme at different temperatures and then determining the residual activity in a separate assay using pNPB as substrate. Enzyme stock solutions were divided into five aliquots and subjected to heat treatment for 0, 15, 30, 60 and 120 min at five different temperatures (60, 55, 50, 45 and 37 ◦C.) After the heat treatment, the enzyme stock solutions were briefly centrifuged to separate the aggregated insoluble from the soluble protein fraction and to retrieve the condensation collected in the lid of the sample tube. One unit was defined as the amount of enzyme required to hydrolyze the conversion of 1 µ mol of pNPB per minute under the specified assay conditions. 2.5. Ultrasonic Treatment of Polybutylene Adipate Terephthalate (PBAT) To create the polymer melt, 0.5 g of polybutylene adipate terephthalate (PBAT) resins were dissolved in 10 mL chloroform (volumetric flasks) using gentle stirring for 2 h. In a 30 mL Pyrex ® tube, 1 mL of the polymer melt with 10 mL ice cold buffer (0.1 M K 2 HPO 4 /KH 2 PO 4 , pH 7.5) was sonicated for 5 min pulsating (4 s on/2 s off, 24 Watts, 45% amplitude using a Digital sonifier 450 ® , Branson, MO, USA) in an ice bath. The dispersion was transferred into a 25 mL beaker and the remaining chloroform was evaporated for 1 h
Microorganisms 2023,11, 328 5 of 18 under a gentle nitrogen stream (0.2 bar) while stirring at 300 rpm to obtain a dispersion of 0.5% w/v. 2.6. Enzymatic Hydrolysis of Biodegradable Polymers In a 4 mL or a 2 mL glass vial, 9–11 mg of polymer powder (<1000 µ M) or 900 µ L of dispersion (containing ca. 4.5 mg polymer) was added. The 4 mL vials were closed with PTFE/silicone/PTFE septum and the 2 mL vials with a polypropylene cap featuring a PTFE/silicone septum. An aliquot of 900 µ L of buffer (0.1 M K 2 HPO 4 /KH 2 PO 4 , pH 7.5) and 100 µ L of (15 min, 37 ◦ C pre-warmed) enzyme solution was added to obtain a final total protein concentration of 0.25 (2 mL vials) or 1 mg/mL (4 mL vials). Buffer was added instead of enzyme to the polymer powder as a blank. The vials containing the polymer powder were incubated at 37 ◦ C in an ISF-X incubator shaker (Kuhner AG, Birsfelden, Switzerland) at 100 rpm in a horizontal position to keep the powder suspended. The vials were incubated for 7 days for both the 0.25 mg/mL and 1 mg/mL protein content. The vials containing dispersed PBAT were incubated at 37 ◦ C in a thermoshaker (Bioshake IQ, QInstruments, Jena, Germany) at 500 rpm for 7 days. Samples of 50 µ L were frequently taken for the product analysis by HPLC. The vials containing dispersed PBAT were briefly centrifuged (2 min) before sampling the supernatant. As positive control, a base hydrolysis was performed with 2 M NaOH. An aliquot of 1 mL 2 M NaOH was added to 9–11 mg polymer powder and incubated at 50 ◦ C at 1200 rpm overnight in a ThermoMixer ® 5437 (Eppendorf, Hamburg, Germany). Samples of 50 µ L were taken for the product analysis by HPLC. 2.7. Analysis of Degradation Products by High-Performance Liquid Chromatography (HPLC) The degradation products of the biodegradable polymers were identified by highperformance liquid chromatography (HPLC). Samples of 50 µ L were transferred to ice and acidified with 50 µ L 0.6% phosphoric acid in order to halt the reaction. For the samples containing 2 M NaOH, 100 µ L 1 M HCl was added to neutralize the sample. The samples were then immediately centrifuged at 16,000 × gat 0 ◦ C for 15 min and 50 µ L of the supernatant was transferred to an HPLC vial containing an insert. A 5- µ L aliquot of the sample was injected into the HPLC (Agilent 1200 series) equipped with a reversephase C18 HPLC column (Synergi ™ 4 µ m Hydro-RP 80 Å, 150 4.6 mm, Phenomenex, Torrance, CA, USA ) and a DAD-detector. The mobile phases were 0.1% phosphoric acid in MQ-water (A) and 0.1% phosphoric acid in acetonitrile (B). 100% acetonitrile (C) and 100% MQ-water (D) were used for cleaning. To separate all the products, a 15-min elution gradient was used at a flowrate of 1 mL/min. The column temperature was maintained at 40 ◦ C and the sample rack at 10 ◦ C. The compounds were detected at 210 nm and 241 nm with a reference wavelength at 550 nm and a reference bandwidth at 100 nm by the DAD. The UV-spectrum was recorded ranging from 190–400 nm with a 2 nm spectrum step. Stock solutions of the degradation products were prepared in 10 mM; lactic acid (LA), succinic acid (SA), 3-hydroxybutyric acid (3HB), 6-hydroxyhexanoic acid (6HH) and adipic acid (AA) were dissolved in MQ-water. Terephthalic acid (TPA) was dissolved in DMSO. Calibration standards were prepared from these stock solutions. 2.8. Identification of Degradation Products by Liquid-Chromatography High Resolution-Mass Spectrometry (LC-HRMS) The identification was performed via an UHPLC system (TLX-2) with Allegro quaternary pumps coupled to an Orbitrap Q-Exactive mass spectrometer (Thermo Fisher Scientific, San José, CA, USA) and to a diode array detector (DAD, Ultimate 300RS, Thermo Fisher Scientific, Milan, Italy) placed in series with a corona CAD (Corona Veo RS, Thermo Fisher Scientific, San José, CA, USA) for data acquisition. The mass spectrometer was fitted with a heated ESI source (HESI, Thermo Fisher Scientific, San José, CA, USA) and the split between the mass detector and the DAD and corona CAD detectors in series was 1:9. A volume of 5 µ L was injected on a reversed phase Acquity BEH C8 analytical column
Microorganisms 2023,11, 328 6 of 18 (100 mm ×2.1 mm ×1.7 µm) (Waters Corporation, Milford, MA, USA) kept at 40 ◦ C. The flow rate was set at 0.4 mL/min. Both mobile phases were composed of 0.5 mM ammonium acetate and 0.1% formic acid in water (A) and methanol (B). The LC gradient used for the separation of the compounds is shown in Supplementary Figure S2. The positive and negative ionization switching mode was operated with parameters as follows: sheath gas flow 15 arbitrary units (AU); auxiliary gas flow of 5 AU; sweep gas flow of 1 AU; capillary temperature of 250 ◦ C; heater temperature of 100 ◦ C; spray voltage of +3500 kV and − 2500 kV for the positive and negative modes, respectively; S-lens radio frequency of 70 AU. Positive and negative HRMS data were acquired simultaneously in full scan (FS) and variable data independent acquisition (vDIA) mode. Resolving power full width half minimum (FWHM) were used at 35.000 @200 and 17.500 @200 for FS and vDIA mode, respectively. Acquisition was operated in FS mode over m/zrange of (80–1200) and vDIA mode over five isolation mass windows in the quadrupole: (95–205), (195–305), (295–405), (395–505) and (495–1005). The normalized collision energy (NCE) was ramped between 20% and 60% for vDIA mode. Automatic gain control (AGC Target) was set at the dynamic range 1 × 106 and maximum injection time (IT) at 100 ms. DAD chromatograms were obtained with an analytical wavelength set at 254 nm and a bandwidth at 5 nm. CAD parameters were as follows: CAD evaporator temperature (EVT) of 35 ◦ C, data collection rate of 10 Hz, a noise filter of 3.6 sec and a general power function value (PFV) of 1. 2.9. Construction and Cloning of a Synthetic Cutinase Gene in Escherichia coli A custom synthetic cutinase gene (with E. coli optimized codons) was ordered for “de novo” synthesis by GeneScript. The synthetic gene was designed to be controlled by the promoter of the E. coli gapA gene (coding for a glyceraldehyde-3-phosphate dehydrogenase). The coding protein was designed to include the E. coli TorT leader sequence (MRVLLFLLLSLFMLPAFS) in substitution to the native signal peptide (MKFFALTTFLAATASA), which was predicted by both PrediSi and SignalP-5.0 servers. The synthetic construction was cloned upstream from a transcriptional terminator harbored in vector pEX-1 (OriGene Technologies, Inc., Rockville, MD, USA). The constructed vector encoding the synthetic cutinase gene, and the pEX-1 vector without the synthetic gene, were transformed into E. coli One Shot™ BL21 Star™ (DE3) resulting in E11 and EX1 strains, respectively. 2.10. PBS and PBAT Degradation Activity Assays E11 and EX1 strains were grown in glass bottles with LB Broth (Miller, L3522 Sigma- Aldrich) or MSM [ 31 ] media at 250 rpm and 37 ◦ C. After growing the strains for 16 h, the cells were pelleted by centrifugation and the supernatants were filtered using sterile Millipore disposable 0.22 µ m syringe filters. Filtered supernatants were mixed in sterile bottles with 3 g of grinded plastic (sterilized by UV radiation, i.e., to avoid re-polymerization of the polymer by autoclaving) or with the same amount of plastic previously melted and sterilized inside a glass bottle by autoclaving (i.e., formation of a sterile plastic disc is produced after cooling down). The bottles containing the filtered supernatants and plastic materials were hermetically closed with an isoprene rubber and an aluminum crimp seal and incubated at 37 ◦C during several days depending on the experiment. PBAT and PBS degradation was estimated by quantification of 1,4-butanediol release (a monomer constituting both polymers) in the reaction samples. 1,4-butanediol determination was processed by collecting 2 mL-samples with a sterile needle, following by a centrifugation step (14,000 rpm for 5 min at 4 ◦ C) and the filtering of the supernatant using Nylon syringe filters of 0.22 µ m. Filtered samples were analyzed using an Agilent 7820A GC coupled with a 5977E MSD (Agilent technologies, Santa Clara, CA, USA) equipped with a DB-wax column (30 m × 250 µ m × 0.25 µ m). The detector and injector temperatures were kept constant at 250 ◦ C and the oven temperature was increased from 50 ◦ C to 220 ◦ C at 10 ◦ C min −1 and maintained at 220 ◦ C for 2 min, before being increased again at 5 ◦ C min −1 until reaching 240 ◦ C. Instrument linearity was evaluated with 1,4-butanediol (Reagentplus
Microorganisms 2023,11, 328 7 of 18 99%, Sigma-Aldrich) in the concentration range of 0–64 mM by integration of the area of a single peak acquired at ~14.09 min (Supplementary Figure S3). 3. Results and Discussion 3.1. Selection of Enzymes with Polyester Degrading Activity and Characterization of the Crystallinity of Pre-Treated Polymer Powders A selection of three enzymes (esterase, arylesterase and cutinase) was made based on the literature [ 11 – 13 ]: (a) cutinase from the phytopathogenic fungi Fusarium solani (FsCut cutinase) (E.C. 3.1.1.74), (b) esterase from Alcanivorax borkumesis (AbEst esterease) (EC. 3.1.1.1), (c) arylesterase from Pseudomonas pseudoalcaligenes (PsEst arylesterase) (E.C. 3.1.1.2). Table 1shows an overview of the three enzymes and their reported capability to degrade a range of polymers. Table 1. Enzymes used in this study and their reported polymer degradation capability. Name Organism Enzyme Type PDB Reported Activity on Polymers References AbEst Alcanivorax borkumensis Esterase - PLA, PCL, PHBV, PBS, PHB [20] PsEst Pseudomonas pseudoalcligenes Arylesterase 4JGG PBAT [16–19] FsCut Fusarium solani Cutinase 1AGY PBSA, PBAT, PBS, PCL, PLA, PHB [21–23,32] The main biodegradable polymers tested in this work (including information related to synthesis, structure and applications) are shown in Supplementary Table S1. The thermal properties of these polymers were analysed using DSC (see an example in Supplementary Figure S4) and the results obtained are shown in Supplementary Table S2. Information about the crystallization and melting parameters for the different biodegradable polymers of the study might help to develop pre-treatment methods for enhancing enzymatic depolymerization. For example, decreasing the crystallinity of the polymer would be a great option to improve degradation efficiency as it is reported in [ 33 ]. The formation of crystallinity is directly correlated with the melting temperature [ 34 ]. Grinding polymer resins can lead to high temperatures and a local melting of the polymer. Once the melted polymer slowly cools down again, it can arrange itself into crystalline structures, hence increasing the crystallinity of the polymer [35]. In summary, the crystallinity of the polymer powder was in general slightly lower than that of the resin. For almost all the polymers, also a slight decrease in the melting temperature was observed. Only for PHBV a slight increase of 2.8% was noted. The decrease in crystallinity could be explained by the grinding method [ 35 , 36 ]. In this work, the polymers were ground together with dry ice. During the grinding, some parts of the polymer may have exhibited high temperatures, causing an increase in amorphous parts of the resin. This would have been immediately cooled by the presence of dry ice, preventing any crystallite formation in the polymer and keeping the amorphous disorder of the melt. In conclusion, the pre-treatment method followed in this work caused little changes to the ratio of amorphous and crystalline fraction (compare Supplementary Table S2) and is thus not significantly influencing the outcome of the enzymatic degradation of polymers. 3.2. Effect of pH on the Esterase Activity of the Enzymes To estimate the esterase activity of the enzymes on long fatty acid model substrates, a high-throughput method using para-nitrophenol butyrate (pNPB) as substrate [ 37 ] was employed. Insoluble model substrates such as para-nitrophenol palmitate (pNPP) can cause turbidity in the substrate solution, as it is not miscible with water [ 37 ]. Besides, the turbidity can also affect the absorbance of the measurement. In the literature, the addition of gum arabic, sodium deoxycholate and Triton X-100 (2%) emulsifiers are widespread used to estimate the esterase activity of lipases and esterases [ 37 , 38 ]. Using a Candida sp. lipase, we showed that addition of Triton X-100, gum arabic and sodium deoxycholate resulted in a loss of 60–70% activity of the lipase on pNPB (Supplementary Figure S5). Therefore, we
Microorganisms 2023,11, 328 8 of 18 excluded the use of these emulsifiers for assessing the activity of the enzymes towards long chain fatty acids. Similar results have been reported in the literature, where addition of Triton X-100 completely inhibited the activity of diverse lipases [39]. To determinetheeffect of pH onenzyme activity thepNPBassaywasused (as describedin Material and Methods) and the release of para-nitrophenol (pNP) was measured (see Figure 1 ). The esterase activity of AbEst (14.4 ± 0.43 U/mg) and PsEst (10.8 ±0.83 U/mg) were found to be the highest at pH 6.5 and pH 8, respectively, followed by FsCut (3.6 ±0.26 U/mg) at pH 7.5. Hajighasemi et al. [ 20 ] have reported an optimal pH of AbEst between pH 9–11, unlike pH 6.5 observed in this study. This difference is likely due to the use of a different model substrate ( α -naphthyl propionate) in their study. For FsCut, pH 8 was reported to support its optimal activity for PBS degradation [ 21 ], which is similar to the findings in this study with pNPB. Likewise, Wallace et al. [ 16 ] reported am optimum pH for PsEst between pH 7–8 for pNPB, matching also with the results of this study. Microorganisms 2023, 11, x FOR PEER REVIEW 8 of 18 ratio of amorphous and crystalline fraction (compare Supplementary Table S2) and is thus not significantly influencing the outcome of the enzymatic degradation of polymers. 3.2. Effect of pH on the Esterase Activity of the Enzymes To estimate the esterase activity of the enzymes on long fatty acid model substrates, a high-throughput method using para-nitrophenol butyrate (pNPB) as substrate [37] was employed. Insoluble model substrates such as para-nitrophenol palmitate (pNPP) can cause turbidity in the substrate solution, as it is not miscible with water [37]. Besides, the turbidity can also affect the absorbance of the measurement. In the literature, the addition of gum arabic, sodium deoxycholate and Triton X-100 (2%) emulsifiers are widespread used to estimate the esterase activity of lipases and esterases [37,38]. Using a Candida sp. lipase, we showed that addition of Triton X-100, gum arabic and sodium deoxycholate resulted in a loss of 60–70% activity of the lipase on pNPB (Supplementary Figure S5). Therefore, we excluded the use of these emulsifiers for assessing the activity of the enzymes towards long chain fatty acids. Similar results have been reported in the literature, where addition of Triton X-100 completely inhibited the activity of diverse lipases [39]. To determine the effect of pH on enzyme activity the pNPB assay was used (as described in Material and Methods) and the release of para-nitrophenol (pNP) was measured (see Figure 1). The esterase activity of AbEst (14.4 ± 0.43 U/mg) and PsEst (10.8 ± 0.83 U/mg) were found to be the highest at pH 6.5 and pH 8, respectively, followed by FsCut (3.6 ± 0.26 U/mg) at pH 7.5. Hajighasemi et al. [20] have reported an optimal pH of AbEst between pH 9–11, unlike pH 6.5 observed in this study. This difference is likely due to the use of a different model substrate (α-naphthyl propionate) in their study. For FsCut, pH 8 was reported to support its optimal activity for PBS degradation [21], which is similar to the findings in this study with pNPB. Likewise, Wallace et al. [16] reported am optimum pH for PsEst between pH 7–8 for pNPB, matching also with the results of this study. Figure 1. Effect of pH on the esterase activity (expressed in units per mg of protein) using 0.8 mM para-nitrophenol butyrate (pNPB) at 37 °C and different pH solutions. One unit was defined as the amount of enzyme required to hydrolyze the conversion of 1 μmol of pNPB per minute under the specified assay conditions. The plots represent an average of the reaction in duplicate with their respective deviation as error bars. 3.3. Enzymatic Degradation of Biodegradable Polymer Powders The degree of degradation of the biodegradable polymers by the enzymes was tested at a protein concentration of 0.25 and 1.0 mg/mL with the ground polymer powders (particle size < 1000 μm). The ability of the enzyme to degrade the polymer was determined by HPLC analysis of the degradation products (see Material and Methods section). Figure 1. Effect of pH on the esterase activity (expressed in units per mg of protein) using 0.8 mM para-nitrophenol butyrate (pNPB) at 37 ◦ C and different pH solutions. One unit was defined as the amount of enzyme required to hydrolyze the conversion of 1 µ mol of pNPB per minute under the specified assay conditions. The plots represent an average of the reaction in duplicate with their respective deviation as error bars. 3.3. Enzymatic Degradation of Biodegradable Polymer Powders The degree of degradation of the biodegradable polymers by the enzymes was tested at a protein concentration of 0.25 and 1.0 mg/mL with the ground polymer powders ( particle size < 1000 µm ). The ability of the enzyme to degrade the polymer was determined by HPLC analysis of the degradation products (see Material and Methods section). Polybutylene adipate terephthalate (PBAT): PBAT is a co-aromatic-aliphatic polyester consisting of terephthalic acid (TPA), adipic acid (AA) and 1,4-butenediol (BD) units. Depending on the enzyme cleavage site, different degradation products are possible. Supplementary Figure S6A shows the different monomers and oligomers that were identified by LC-HRMS, and which were assigned to the corresponding retention times of the HPLC method. For PBAT, the highest activity was detected for FsCut, followed by AbEst, with the main degradation products being TPA and BD-TPA after 7 days for both enzymes ( Figure 2 ). To our knowledge there are no literature reports of AbEst directly degrading PBAT. The highest TPA content after 6.9 days was observed for FsCut ( 0.518 and 0.126 mM , for 1 and 0.25 mg/mL protein content, respectively). TPA concentrations of 0.076 and 0.0322 mM were determined for AbEst and PsEst (at a protein content of 1 mg/mL), respectively. Any concentrations
Microorganisms 2023,11, 328 9 of 18 lower than 0.01 mM could not be accurately quantified due to the calibration range but were detected for AbEst and PsEst at 0.25 mg/mL protein content. Microorganisms 2023, 11, x FOR PEER REVIEW 9 of 18 Polybutylene adipate terephthalate (PBAT): PBAT is a co-aromatic-aliphatic polyester consisting of terephthalic acid (TPA), adipic acid (AA) and 1,4-butenediol (BD) units. Depending on the enzyme cleavage site, different degradation products are possible. Supplementary Figure S6A shows the different monomers and oligomers that were identified by LC-HRMS, and which were assigned to the corresponding retention times of the HPLC method. For PBAT, the highest activity was detected for FsCut, followed by AbEst, with the main degradation products being TPA and BD-TPA after 7 days for both enzymes (Figure 2). To our knowledge there are no literature reports of AbEst directly degrading PBAT. The highest TPA content after 6.9 days was observed for FsCut (0.518 and 0.126 mM, for 1 and 0.25 mg/mL protein content, respectively). TPA concentrations of 0.076 and 0.0322 mM were determined for AbEst and PsEst (at a protein content of 1 mg/mL), respectively. Any concentrations lower than 0.01 mM could not be accurately quantified due to the calibration range but were detected for AbEst and PsEst at 0.25 mg/mL protein content. Figure 2. Degradation products of PBAT with the corresponding enzymes at a protein concentration of 1 mg/mL after 6.9 days of incubation (normalized per mg PBAT and subtracted blank). For FsCut, large concentrations of the dimer BD-TPA were also identified. Lower concentrations of this dimer were observed for AbEst and PsEst. Low concentrations of TPA-BD-AA and BD-2TPA were detected for PsEst, whereas no trimers were identified for FsCut or AbEst over the course of the entire experiment. This suggests that both enzymes preferably cleaved between the TPA-BD ester bond and the BD-AA (position 1 and 2; Supplementary Figure S6B). Poly-butylene succinate (PBS): Hydrolysis of PBS can occur at two different ester bonds (Supplementary Figure S6C). Both the dimer succinic acid-butanediol (SA-BD) and the monomer succinic acid (SA) were detected by HPLC. FsCut was the only enzyme that showed hydrolysis of PBS. The quantified concentration of succinic acid (SA) at the end of the reaction was 0.92 mM and >1.2 mM at 0.25 and 1 mg/mL protein content, respectively. The ability of FsCut to degrade PBS has been described elsewhere [21,32]. However, the quantification of SA after enzymatic hydrolysis has never been reported. Poly-caprolactone (PCL): PCL consists of only one monomeric compound, 6-hydroxy hexanoic acid (6HH). Enzymatic hydrolysis with FsCut showed large concentrations of 6HH after incubation and no other peaks of 6HH oligomers were observed (Supplementary Figure S6D). The concentrations obtained for 6HH with both 0.25 and 1 mg/mL protein contents were larger than 12 mM. No 6HH was detected for AbEst or PsEst. AbEst has been reported to degrade PCL (see Table 1) but, unfortunately, we do not have an explanation for the lack of Figure 2. Degradation products of PBAT with the corresponding enzymes at a protein concentration of 1 mg/mL after 6.9 days of incubation (normalized per mg PBAT and subtracted blank). For FsCut, large concentrations of the dimer BD-TPA were also identified. Lower concentrations of this dimer were observed for AbEst and PsEst. Low concentrations of TPA-BD-AA and BD-2TPA were detected for PsEst, whereas no trimers were identified for FsCut or AbEst over the course of the entire experiment. This suggests that both enzymes preferably cleaved between the TPA-BD ester bond and the BD-AA (position 1 and 2; Supplementary Figure S6B). Poly-butylene succinate (PBS): Hydrolysis of PBS can occur at two different ester bonds ( Supplementary Figure S6C ). Both the dimer succinic acid-butanediol (SA-BD) and the monomer succinic acid (SA) were detected by HPLC. FsCut was the only enzyme that showed hydrolysis of PBS. The quantified concentration of succinic acid (SA) at the end of the reaction was 0.92 mM and >1.2 mM at 0.25 and 1 mg/mL protein content, respectively. The ability of FsCut to degrade PBS has been described elsewhere [ 21 , 32 ]. However, the quantification of SA after enzymatic hydrolysis has never been reported. Poly-caprolactone (PCL): PCL consists of only one monomeric compound, 6-hydroxy hexanoic acid (6HH). Enzymatic hydrolysis with FsCut showed large concentrations of 6HH after incubation and no other peaks of 6HH oligomers were observed (Supplementary Figure S6D). The concentrations obtained for 6HH with both 0.25 and 1 mg/mL protein contents were larger than 12 mM. No 6HH was detected for AbEst or PsEst. AbEst has been reported to degrade PCL (see Table 1) but, unfortunately, we do not have an explanation for the lack of degradation observed in this study. It is reported that FsCut is able to gradually decrease the crystallinity of a PCL film. However, compared to Candida antarctica lipase, FsCut is considered a less good candidate for PCL degradation [ 40 ]. Another report in the literature identified that pH 9–10 improves the PCL hydrolysis activity by FsCut [ 22 ]. No reports were found directly stating the quantity of the degradation products. Poly-lactic acid (PLA) and PLA/PCL copolymer: No degradation was detected for the PLA containing polymers for all enzymes tested (data not shown). The lack of degradation could be explained by the high glass transition temperature (Tg) of ~60 ◦ C [ 11 ] and Tm of ~175 ◦ C of the polymer (Supplementary Table S2) . As the reaction was performed at 37 ◦ C, the polymer chains of PLA were possibly not flexible enough for enzymatic hydrolysis. The same applies for the PLA/PCL copolymer. No hydrolysis products were detected for FsCut, whereas, it was highly active on the degradation of PCL, suggesting that a high PLA content (80%) may prevent the chain flexibility required for hydrolysis by FsCut. The results correspond to what is reported
Microorganisms 2023,11, 328 16 of 18 PBS degradation (in addition to PBAT) is significantly affected by the particle size of the grinded plastic polymer. Interestingly, the engineered FsCut enzyme was able to degrade PBAT solid discs, but not those made with PBS. The developed E. coli strain can grow on grinded PBS as sole carbon source of the culture media, and it could provide a sustainable platform for the valorization of plastic residues via microbial fermentation. Supplementary Materials: The following supporting information can be downloaded at: https: //www.mdpi.com/article/10.3390/microorganisms11020328/s1. Author Contributions: F.S.-B., T.B., S.B., R.L., R.A.B. and R.M. conceptualized the study, analyzed, and interpreted the results. S.B. selected the enzymes from the literature. F.S.-B. designed the genetic constructions and performed the “ in vivo ” experiments with E. coli. L.M.C., S.R.-V., O.G.-D. and R.F.d.l.F. performed the in vitro experiments with the enzymes and the pretreatments of the plastic polymers. F.S.-B. and L.M.C. wrote and edited the manuscript. All authors have read and agreed to the published version of the manuscript. Funding: This project was financed by Sociétédes Produits NestléS.A. The financial support from the Regional Government of Castilla y León and the EU-FEDER programme (CL-EI-2021-07 and UIC 315) is also gratefully acknowledged. Data Availability Statement: The authors declare that all data obtained have been included into the manuscript, its additional files and/or repositories. Acknowledgments: We thank Sociétédes Produits NestléS.A for supporting FSB and RFF contracts with a private project entitled “Valorization strategies of packaging materials via microbial fermentation”. Conflicts of Interest: The authors declare no conflict of interest. References 1. Andrady, A.L.; Neal, M.A. Applications and societal benefits of plastics. Philosophical transactions of the Royal Society of London. Ser. B Biol. Sci. 2009,364, 1977–1984. [CrossRef] 2. Lebreton, L.C.M.; van der Zwet, J.; Damsteeg, J.-W.; Slat, B.; Andrady, A.; Reisser, J. River plastic emissions to the world’s oceans. Nat. Commun. 2017,8, 15611. [CrossRef] [PubMed] 3. García-Depraect, O.; Bordel, S.; Lebrero, R.; Santos-Beneit, F.; Börner, R.A.; Börner, T.; Muñoz, R. Inspired by nature: Microbial production, degradation and valorization of biodegradable bioplastics for life-cycle-engineered products. Biotechnol. Adv. 2021 , 53, 107772. [CrossRef] [PubMed] 4. Bordel, S.; van Spanning, R.J.M.; Santos-Beneit, F. Imaging and modelling of poly(3-hydroxybutyrate) synthesis in Paracoccus denitrificans. AMB Express 2021,11, 113. [CrossRef] 5. European Bioplastics. Recycling and Recovery: End-of-Life Options for Bioplastics. Available online: https://www.europeanbioplastics.org/news/publications/ (accessed on 10 November 2020). 6. García-Depraect, O.; Lebrero, R.; Rodriguez-Vega, S.; Bordel, S.; Santos-Beneit, F.; Martínez-Mendoza, L.J.; Aragão Börner, R.; Börner, T.; Muñoz, R. Biodegradation of bioplastics under aerobic and anaerobic aqueous conditions: Kinetics, carbon fate and particle size effect. Bioresour. Technol. 2022,344, 126265. [CrossRef] 7. Nanda, S.; Patra, B.R.; Patel, R.; Bakos, J.; Dalai, A.K. Innovations in applications and prospects of bioplastics and biopolymers: A review. Environ. Chem. Lett. 2022,20, 379–395. [CrossRef] 8. Comesaña-Gándara, B.; García-Depraect, O.; Santos-Beneit, F.; Bordel, S.; Lebrero, R.; Muñoz, R. Recent trends and advances in biogas upgrading and methanotrophs-based valorization. Chem. Eng. J. Adv. 2022,11, 100325. [CrossRef] 9. Haider, T.P.; Völker, C.; Kramm, J.; Landfester, K.; Wurm, F.R. Plastics of the Future? The Impact of Biodegradable Polymers on the Environment and on Society. Angew. Chem. Int. Ed. 2019,58, 50–62. [CrossRef] [PubMed] 10. Al-Salem, S.M.; Lettieri, P.; Baeyens, J. Recycling and recovery routes of plastic solid waste (PSW): A review. Waste Manag. 2009 , 29, 2625–2643. [CrossRef] 11. Tokiwa, Y.; Calabia, B.P.; Ugwu, C.U.; Aiba, S. Biodegradability of plastics. Int. J. Mol. Sci. 2009 ,10, 3722–3742. [CrossRef] [PubMed] 12. Satti, S.M.; Shah, A.A. Polyester-based biodegradable plastics: An approach towards sustainable development. Lett. Appl. Microbiol. 2020,70, 413–430. [CrossRef] 13. Urbanek, A.K.; Miro´nczuk, A.M.; García-Martín, A.; Saborido, A.; de la Mata, I.; Arroyo, M. Biochemical properties and biotechnological applications of microbial enzymes involved in the degradation of polyester-type plastics. Biochim. Biophys. Acta Proteins Proteom. 2020,1868, 140315. [CrossRef] [PubMed]
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