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Structural response of a fibre reinforced concrete pile-supported flat slab: full-scale test

Aidarov, Stanislav,Mena Sebastià, Francisco,Fuente Antequera, Albert de la

Abstract

The total substitution of traditional reinforcement in the form of steel bars by fibres can be mainly found in elements with favourable boundary conditions and subjected to low-moderate load levels. However, the rigorous study of fibre reinforced concrete (FRC) and its potential fields of application over the last decades permitted this material to face structural application with greater responsibility in terms of structural integrity and mechanical capacity – construction of FRC flat slabs. This promising technology was used in a dozen buildings with recognition of positive outcomes with respect to the optimization of resources, reduction of execution time, and environmental impacts. Despite these achievements, the application of FRC in flat slabs is still limited in the building sector because of certain concerns of the material capacities, and existence of some aspects related both to service and ultimate limit states, which are still unclear. With this in mind, an extensive experimental programme was carried out and focused on the construction of a full-scale FRC flat slab and its loading protocol in order to analyse both crack and deflection patterns. Likewise, the structure was led to failure, which also allowed assessing both the bearing and deformability capacities as well as the fibre distribution and orientation. The results derived from this experimental program are expected to increase the confidence of designers and practitioners on the use of FRC as structural material for column-supported flat slabs.

Full text

1  Structural response of a fibre reinforced concrete pile-supported flat slab: full-scale test 1 Stanislav Aidarov a, b, *, Francisco Mena b, Albert de la Fuente b 2 a Smart Engineering Ltd., UPC Spin-Off, Jordi Girona 1-3, 08034 Barcelona, Spain 3 b Civil and Environmental Engineering Department, Universitat Politècnica de Catalunya (UPC), Jordi Girona 1-3, 08034 4 Barcelona, Spain 5 * Corresponding author. Tel.: +34 633 634 207; Full Postal address: 08242, 08034, Barcelona, Jordi Girona 1; Email 6 address: [email protected] ; [email protected] 7 Abstract 8 The total substitution of traditional reinforcement in the form of steel bars by fibres can be mainly found in 9 elements with favourable boundary conditions and subjected to low-moderate load levels. However, the 10 rigorous study of fibre reinforced concrete (FRC) and its potential fields of application over the last decades 11 permitted this material to face structural application with greater responsibility in terms of structural integrity 12 and mechanical capacity – construction of FRC flat slabs. This promising technology was used in a dozen 13 buildings with recognition of positive outcomes with respect to the optimization of resources, reduction of 14 execution time, and environmental impacts. Despite these achievements, the application of FRC in flat slabs 15 is still limited in the building sector because of certain concerns of the material capacities, and existence of 16 some aspects related both to service and ultimate limit states, which are still unclear. With this in mind, an 17 extensive experimental programme was carried out and focused on the construction of a full-scale FRC flat 18 slab and its loading protocol in order to analyse both crack and deflection patterns. Likewise, the structure 19 was led to failure, which also allowed assessing both the bearing and deformability capacities as well as the 20 fibre distribution and orientation. The results derived from this experimental program are expected to 21 increase the confidence of designers and practitioners on the use of FRC as structural material for column-22 supported flat slabs. 23 24 Keywords: elevated slab, two-way slab, ultimate behaviour, serviceability behaviour, ductility, full-scale test 25 26 1. Introduction 27 The incorporation of fibres in cement-based composites allows increasing the fracture energy of 28 the matrix [1] by providing post-cracking strength and, hence, improving the ductility [2], cracking 29 control [3–5], and fatigue [6,7]; fire and impact resistance can also be enhanced depending on 30 2  the type of fibres used [8–10]. These improvements enable the possibility of a partial or even total 31 substitution of the traditional steel bars by structural fibres [11]. 32 Over the last decades, a significant number of researchers has been investigating the FRC 33 technology and noticeable advances were achieved, even the acceptance of FRC as structural 34 material in the fib MC 2010 [11]. Nevertheless, so far, the FRC has been primarily used in 35 elements for which the applied bending moments during transient and service loading situations 36 are relatively low (usually below the cracking bending moment) and/or for those whose 37 consequences of failure are minor. For instance: slabs on grade [12–14], precast tunnel segments 38 [15–17], reinforced earth-retaining walls [18], and sewerage pipes [19]. The gained experience 39 along with ongoing research have expanded the knowledge base related to FRC and, 40 consequently, this is increasing its applicability in elements with higher structural responsibility. 41 One of the most complex challenges within this topic became the construction of FRC elevated 42 slabs for residential buildings with total substitution of traditional reinforcement because of the 43 occurrence of high tensile stresses during the service life of the structure. The first full-scale tests 44 proved that FRC with steel macrofiber content of 100 kg/m3 (volume fraction 1.3%) could provide 45 the required structural integrity even under the loads that considerably exceeded the standard 46 magnitudes for residential flat slabs at ultimate limit state (ULS) [20,21]. Other experimental 47 results pointed out: the remarkable redistribution capacity of FRC statically redundant systems 48 [22–24]; economically promising results of hybrid solutions (fibres + steel bars) [25,26]; 49 improvement of punching strength [27–29], and a sufficiently even distribution of fibres in the 50 concrete mix to consider the material as homogenous [30,31]. 51 Steel fibre reinforced concrete (SFRC) technology in construction of residential flat slabs was also 52 applied in real projects: the Ditton Nams shopping mall (Latvia), the Triangle office building 53 (Estonia), the Rocca Al-Mare office tower (Estonia), and the LKS office building (Spain) are 54 representative examples. Each of these projects highlighted technical advantages of using SFRC: 55 (1) the analysis of traditional reinforcement substitution by SFRC in Ditton Nams shopping mall 56 and Triangle office building acknowledged economic savings [32]; (2) the 9 week time-saving 57 effect along with reduction of the required machinery were mainly denoted during the construction 58 of 16-floor Rocca Al-Mare office tower [33]. 59 3  In case of the LKS office building, a more detailed comparative study was presented in [35]. This 60 research presented three different alternatives to be analysed: (1) steel bar reinforced concrete 61 (original design), (2) self-compacting SFRC with complementary use of steel bars in specific areas 62 of the slab plus anti-progressive collapse reinforcement (APC), (3) self-compacting SFRC with 63 complementary use of steel bars in specific areas of the slabs. Both SFRC solutions provided 64 economic benefits: 12% and 16% reduction of total costs in comparison with the original design 65 was reported for SFRC + APC and SFRC, respectively. Despite the fact that APC reinforcement 66 is, basically, a redundant reinforcement to prevent local failures [36] which could lead to the 67 collapse of the entire structure, the alternative with APC reinforcement was selected for the LKS 68 office building since this represented a pioneer experience in Spain and, as a consequence, an 69 additional safety margin was provided. 70 The achieved results in both experimental and real projects gathered in Table 1 could have 71 already turned SFRC technology into a competitive alternative for two-way slab construction. 72 However, a number of constraining factors that require further development are compromising 73 the widespread use of the SFRC for column-supported flat slabs. General comprehension of 74 SFRC in terms of fibre distribution and orientation [37,38], ULS capacity of SFRC in statically 75 redundant structural configurations [39,40], and the effect of long-term loads in terms of 76 deformation and cracking [41,42] are found to be those more relevant. Also, the potential 77 reduction of fibre content along with precise tools for thorough comparison with other alternatives 78 [43] and established criteria for quality control [44,45] demand further detailed investigation. 79 Table 1 Cases of SFRC application in two-way slabs 80 Author Type Cf [kg/m3] Lmax/h [m/m] Steel bars lf / Øf / Rm - type Di Prisco et al. [22] SSLT 35 13 Yes/None 60/0.9/1500 – DHE Blanco et al. [46] SSLT 40 15 None 50/0.62/1270 – SHE Fall et al. [47] SSLT 35 28 Yes/None 60/0.9/2300 – DHE Facconi et al. [25] SSLT 20/25 32 None 32/0.4/2200 – SHE Facconi et al. [25] SSLT 25 32 None 60/0.9/2200 – DHE Barros et al. [48] FSFT 90 16 Yes* 37/0.5/1100 – SHE Salehian et. al [35] FSFT 90 16 Yes* 37/0.5/1100 – SHE Destreé et al. [21] FSFT 45 19 No 50/1.3/850 – C Hedebratt et al. [26] FSFT 40/80 23 Yes/None 60/0.9/1160 – SHE 4  Døssland [31] FSFT 62 23 Yes/None 60/0.9/1000 – SHE Destreé et al. [21] FSFT 100 28 Yes* 50/1.3/850 – C Parmentier et al. [30] FSFT 70 30 Yes* 60/1.0/1450 – SHE Gossla [20] FSFT 100 30 Yes* 50/1.3/900 – C Ošlejs [49] RB 100 24 Yes* 50/1.3/900 – C Maturana [35] RB 100 27 Yes 50/1.3/900 – C Present study FSFT 70 30 Yes* 60/0.9/2300 - DHE NB: Cf – fibre content; Lmax – maximum span; h – depth of the slab; lf – fibre length in mm; Øf – fibre diameter in mm; Rm 81 – fibre tensile strength in MPa; SSLT – small scale laboratory test; FSFT – full scale field test; RB – real building; DHE – 82 double hooked-end; SHE – single hooked end; C – crimped; Yes* – only presence of APC steel bars. 83 To shed light on some aspects of abovementioned factors, an extensive experimental program 84 was carried out in this study by following these steps: (1) characterization of several self-85 compacting SFRC mixes with different fibre content and type; (2) construction of SFRC slabs of 86 different dimensions maintaining the same slenderness; (3) testing these slabs under various 87 boundary and load conditions. This paper focuses on the construction of a four-panel column-88 supported SFRC flat slab and its sequential loading protocol aimed at characterizing the structural 89 response of the structure for load levels representative of both service and ultimate limit states. 90 To this end, increasing uniformly distributed load (UDL) was applied onto the structure, in contrast 91 to previous experiences in which point loads were mainly used, especially for simulation of ULS 92 conditions (Table 2). After failure, 32 samples were cored from the tested SFRC slab to examine 93 fibre distribution both throughout the element and over the slab depth. Additionally, fibre 94 orientation was evaluated by means of an inductive test with the aim of assessing the contribution 95 of fibres in the direction of the three main axes, which could be valuable information for further 96 studies related to design procedures. 97 2. Experimental programme 98 2.1. Geometry of SFRC slab 99 A 12.0 × 10.0 × 0.2 m SFRC slab supported by nine columns with square cross section of 0.25 100 m was tested. These columns were supported on 1.85 × 1.85 × 0.7 m concrete footings and 101 formed four panels of 6.0 x 5.0 m2 each. Figure 1 presents the geometry of superstructure along 102 with the detailed description of the established reinforcement for concrete columns and footings. 103 The geometry was selected to reproduce common dimensions of slab panels that could be used 104 5  in office and residential buildings. Additionally, previous experiences were considered and the 105 achieved span-to-depth ratio (30) corresponded to the upper limit of those already constructed 106 (Table 1). 107 Table 2 Parameters studied within previous research programmes 108 Author Cf,real C i SLS ULS Cracking UDL G_UDL PL UDL W P E Di Prisco et al. [22] ● ● ● Blanco et al. [46] ● ● ● Fall et al. [47] ● ● Facconi et al. [25] ● ● ● Facconi et al. [25] ● ● ● Barros et al. [48] ● Salehian et. al [35] ● ● ● ● ● Destreé et al. [21] ● Hedebratt et al. [26] ● ● Døssland [31] ● ● ● Destreé et al. [21] ● Parmentier et al. [30] ● ● ● ● ● Gossla [20] ● ● ● Ošlejs [49] ● Maturana [35] ● ● Present study ● ● ● ● ● ● ● NB: Cf,real – real fibre distribution in the element; Ci – relative contribution of fibres in three main axes; G_UDL – gradual 109 uniformly distributed loading; PL – point loading; W – crack opening; P – crack pattern; E – crack evolution 110 111 Figure 1 Geometry of the SFRC prototype (units in [mm]) 112 2.2. Material properties 113 The experimental investigation presented herein was carried out by using a self-compacting 114 SFRC with a steel fibre content of 70 kg/m3 (volume fraction 0.9%) – the lower limit, to best 115 authors’ knowledge, reported in the scientific literature related to the erection and testing of full-116 scale SFRC two-way slabs of this slenderness. The used fibre was characterised by a high tensile 117 6  strength (2300 MPa), double hooked-end shape and an aspect ratio of 65. Despite the relatively 118 high content of fibres, the material was required to guarantee sufficient workability to avoid the 119 concrete vibration. The absence of vibrating minimized the external influence on the distribution 120 and orientation of fibres. Table 3 summarizes the details of the used concrete mix. 121 Table 3 Concrete mixture 122 Cement CEM II/A-L 45,2R (kg/m3) 425 Coarse aggregate 10/20 (kg/m3) 250 Coarse aggregate 4/10 (kg/m3) 150 Fine aggregate 0/4 (kg/m3) 725 Fine aggregate 0/2 (kg/m3) 600 Limestone filler (kg/m3) 25 Water-cement ratio 0.47 Additives (% on cement content) 2.77 Steel fibres (kg/m3) 70 123 Four concrete trucks were required for the construction of the SFRC prototype slab and each of 124 the batches was tested to evaluate the properties of the material. Mean values at 28 days for the 125 modulus of elasticity (𝐸), compressive strength (𝑓 ) and residual flexural strengths (𝑓,) are 126 gathered in Table 4. The presented properties at the hardened state were obtained in accordance 127 with standards EN 12390-13 [50], EN 12390-3 [51], and EN 14651 [52], respectively. Three 128 specimens per batch were tested to obtain 𝐸 and 𝑓 ; whereas four 150 × 150 × 600 mm 129 notched prisms for 𝑓,. 130 Table 4 Characterization of SFRC at 28 days 131 Batch 1 Batch 2 Batch 3 Batch 4 Overall Average (MPa) CV (%) Average (MPa) CV (%) Average (MPa) CV (%) Average (MPa) CV (%) Average (MPa) CV (%) 𝐸 25840 0.5 25030 1.4 26270 2.0 28080 3.1 26310 4.9 𝑓  42.2 0.9 39.5 1.2 42.3 1.5 47.5 6.3 42.9 7.8 𝑓  3.9 12.6 4.4 4.1 4.4 11.6 4.5 6.4 4.4 12.4 𝑓  5.8 30.0 7.8 9.1 5.3 51.5 10.0 10.2 7.2 35.3 𝑓  6.9 31.7 8.6 19.2 7.3 32.5 9.6 15.8 8.1 26.0 𝑓  6.7 25.7 8.4 21.6 6.9 33.4 9.0 13.4 7.7 24.7 𝑓  6.5 21.9 8.0 20.0 6.4 30.9 8.6 9.4 7.3 22.7 All tested batches had similar mechanical properties in terms of compressive strength and 132 modulus of elasticity. The relatively low values of the modulus of elasticity can be explained by 133 7  increased binder content that might have led to the reduction (<20%) of 𝐸 compared with 134 conventional concrete with equivalent 𝑓  [11]. The obtained results of 𝑓, had a higher scatter in 135 comparison with the expected values (especially for the given fibre content) [53,54]. This 136 phenomenon led to considerable reduction of the characteristic values of residual flexural 137 strengths 𝑓,, the SFRC resulting in a 3e strength class according to the fib MC-2010 138 classification, whereas the obtained mean values corresponded to the 7c strength class [11]. 139 However, taking into account that high density of cracks were expected, the mean 𝑓, was found 140 to be representative of the post-cracking response of the material in the structure as the intrinsic 141 scatter decreases due to the statistical scale effect reported in [55]. 142 2.3. Test configuration and procedure 143 The loads specified in the Spanish Building Code for residential buildings [56] were considered 144 as reference for designing the loading protocol. In this regard, in addition to the 4.8 kN/m2 due to 145 the self-weight (𝑞), a dead load (𝑞) and variable load (𝑞) of 2.0 and 3.0 kN/m2, respectively, 146 were considered. Load partial safety factors 𝛾1.35 and 𝛾1.50 were assumed for 147 computing the design load 𝑞 𝛾 ∙󰇛𝑞 𝑞 󰇜𝛾 ∙𝑞  13.7 ≈ 14.0 kN/m2 (for safe-side 148 purposes). 149 The load was applied gradually in different time-steps in order to evaluate the response of the 150 structure in terms of cracking and deformation. For this purpose, the load was provided by means 151 of concrete cubes of 0.5 × 0.5 × 0.6 m (≈ 350 kg each), dividing the process into four steps (Figure 152 2). Time-spans between loading phases (Table 5) depended on the structural response, i.e. the 153 next phase could only be started if the total deflection increment, measured in the centres of each 154 panel, during successive 10 days was less than 1 mm. The deflections of the structure were 155 monitored by means of eight prisms and topography (Figure 3). These were measured before 156 and after every load step to quantify the instantaneous component. The time-dependent 157 component of the deflections was measured three times per week. 158 8  Figure 2 Load phases: a) I b) II c) III and d) IV 159 160 Phases Applied Load (kN/m2) Duration (days) qSW – I 4.8 14 I – II 6.0 14 II – III 7.5 14 III – IV 8.7 22 IV – ULS_I 9.8 140 Figure 3 Position of installed prisms Table 5 Time-span between load phases Each loading step was complemented by a characterization of the bottom slab crack pattern 161 evolution. Multiple high-resolution pictures were taken from underneath the structure one day 162 before and two days after each load phase to evaluate the crack propagation. This procedure 163 permitted to distinguish the cracks produced by load increments from those caused by other time-164 dependant imposed deformations (i.e., shrinkage, creep and temperature gradients). 165 Since the fourth loading phase was applied, the preparation for load increment up ULS conditions 166 was started. Firstly, acknowledging the significant load magnitude of the fourth phase (9.8 kN/m2), 167 the duration of the stabilization period was increased (Table 5): the phase was considered finished 168 once the deflections measured by means of the prisms did not vary (with an accuracy of 1 mm) 169 9  during two months. Afterwards, water tanks were placed onto first and second panels of the SFRC 170 slab above the concrete cubes according to Figure 4a-b. The presented configuration provided 171 the possibility of increasing the load up to 16 kN/m2, i.e. a certain margin was left in comparison 172 with the 𝑞 of 14 kN/m2. 173 Each panel was loaded increasing the water level by steps of 300 mm (2 kN/m2 per step); the 174 rate of filling was controlled by the inspection of the structural response of the SFRC prototype. 175 The loading initiated by filling the tanks on the first and second panels, successively. The analysis 176 of the SFRC slab behaviour under the first phase of ULS loading (ULS_I) was followed by water 177 tank structure shifting from the already tested half of the element to the third and fourth panels 178 (Figure 4c-d). The loading procedure (ULS_II) was repeated on the other part of the structure in 179 a week. 180  Figure 4 SFRC flat slab under ULS conditions: a-b) ULS_I: loading of the first half of the slab (3D model 181 and real picture); c-d) ULS_II: loading of the rest of the slab (3D model and real picture) 182 After these two phases of loading, the analysis of both upper and lower surfaces (once the tanks 183 and cubes were removed from the structure) was carried out. The bottom crack pattern surface 184 was measured in accordance with the previously described method, whereas the top face of the 185 SFRC prototype was studied by means of a photogrammetry technique for better precision. 186 a) b) c) d) 16  factor 𝐾 = 1.40 could be assumed in accordance with MC 2010 [11]. As a result, an UDL of 9.6 316 kN/m2 is derived from considering these assumptions and Equation 1, which is 40% below the 317 experimental UDL (16 kN/m2). 318 Alternatively, considering 𝑓 = 7.7 MPa as representative for simulating the post-cracking 319 response of the FRC at the yielding line and considering 𝛾 = 1.00, the ultimate resisting moment 320 (𝑀) of the yielding line results to be 51.3 kNm/m, which leads to a UDL of 17.3 kN/m2 – 1.8 times 321 greater 𝑞. The test was stopped when a 16 kN/m2 was reached; however, further load increment 322 was possible since the prototype did not evidence signs of upcoming bending failure. Thus, the 323 analytical estimation of the load bearing capacity of the prototype by using mean values of the 324 mechanical parameters proved to provide a reasonable forecast. 325 3.3. Crack patterns 326 The first crack appeared at the vicinity of the central column after the formwork removal. This 327 crack was in line with the nonlinear simulations [72] that were carried out before the construction 328 of the SFRC prototype. The inspection of the lower surface presented no crack formation under 329 the self-weight of the structure; no visible cracks appeared after the second load phase (Figure 330 2b), which roughly corresponded to the quasi-permanent combination (𝑞, = 7.7 kN/m2) of load 331 as it was described in the Section 3.2. Cracking occurred once the third phase was carried out 332 (Figure 10a), i.e. once a UDL of 8.7 kN/m2 was applied (Figure 2c). This magnitude of UDL was 333 much closer to the characteristic load combination (𝑞,𝑞  𝑞 𝑞 ) of 9.8 kN/m2 rather 334 than the quasi-permanent. Nevertheless, the SFRC flat slab resulted to prove significant cracking 335 control under this load level: after the application of the load and stabilization process, none of 336 the observed cracks at this loading stage exceeded the width of 0.3 mm – the generally 337 established limit of crack widths (wmax) for several exposure classes under quasi-permanent load 338 combination of actions [11,66,73]. 339 17    340 Figure 10 Crack patterns of the lower surface: a) after the load phase III; b) after the load phase IV; c) 341 before ultimate limit loading 342 Further increment of the load during phase IV provoked the appearance of new cracks that are 343 depicted in red (Figure 10b). At this stage, several cracks did exceed the width of 0.3 mm, what 344 was expected because of the considerable UDL of 9.8 kN/m2. This magnitude of the sustained 345 load along with the thermo-hygral phenomena (i.e., shrinkage and creep) led to bending moment 346 and stresses redistribution – Figure 10c shows the evolution of the crack pattern under the same 347 load of 9.8 kN/m2 in comparison with the one presented by Figure 10b. This evolution of cracks 348 can be also observed in Table 7 which presents the number of observed cracks and the total 349 length of those for each load phase. 350 Table 7 Number/total lengths of produced cracks under different load phases 351 Applied Loads Number / Total length (m) of cracks wmax (mm) Panel 1 Panel 2 Panel 3 Panel 4 Average CV (%) Phases I-II 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 Phase III 14 / 5.9 19 / 12.0 13 / 6.8 12 / 13.3 14.5 / 9.5 21.4 / 38.9 < 0.3 Phase IVa 54 / 21.3 45 / 24.9 34 / 15.3 30 / 18.0 40.8 / 19.9 26.7 / 20.9 > 0.3 Phase IVb 96 / 43.1 74 / 41.1 71 / 34.3 69 / 37.9 77.5 / 39.1 16.1 / 9.8 > 0.3 ULS I-II 123 / 82.8 101 / 78.5 135 / 70.7 126 / 77.4 121.3 / 77.4 11.9 / 6.5 > 0.3 Achieving ULS conditions by filling the water tanks triggered a significant increase of both the 352 width and crack density (Figure 11a); the total crack lengths of all panels increased two times in 353 comparison with the values of phase IVb. Figure 11b confirms the presence of cracks on the top 354 surface of the prototype. The locations of these cracks are in total compliance with Johanssen´s 355 theory [62,63] – along the column lines where the negative yield lines were formed. In addition, 356 the effect of combined local flexural and shear stresses can be observed on Figure 11b by 357 a) b) c) PhaseIVa PhaseIVb 18  presence of cracking near corner and edge columns. Figure 12 presents the crack patterns of the 358 lateral surfaces of SFRC slab to provide detailed information related to these cracks. The lateral 359 surfaces are presented in accordance with corresponding panel for the sake of better scaling and, 360 as a consequence, easier comprehension. 361 a) b)  Figure 11 Crack patterns after the test 362 Panel 1  Panel 2  Panel 3  Panel 4  Figure 12 Lateral crack patterns after the test 363 Ly = 6000 mm Ly = 6000 mm L x = 5000 mm L x = 5000 mm Ly = 6000 mm L x = 5000 mm Ly = 6000 mm L x = 5000 mm 19  3.4. Fibre distribution 364 The structure maintained its integrity after the demolition process (Figure 8); hence, the cores 365 were drilled in accordance with the pattern established in Figure 13b. The height of extracted 366 specimens was measured to evaluate the real depth of the slab – an essential parameter for 367 further studies in terms of both analytical and nonlinear analyses, including uncertainties and 368 tolerances. The obtained mean thickness of 207.2 mm was slightly higher in comparison with the 369 design value (200 mm). This depth may serve as a reference value in following design procedures 370 due to similar measurements of slab thickness throughout the structure with a small coefficient of 371 variation (3.1%). 372  373 Figure13a)Extractionofcores;b)Numerationofextractedspecimens 374 Figure 14 depicts the distribution of fibres in the drilled cores. The average content of fibres along 375 the principal yield lines resulted to be 67.4 kg/m3 with a CV of 14.8%. This mean fibre content 376 and CV allows confirming that the fiber distribution is homogenous from the design point of view, 377 especially for this type of structures. However, the lack of homogeneity over the slab depth should 378 be pointed out: the average fibre content of the upper halves of drilled specimens (Figure 5) was 379 44.9 kg/m3, whereas the lower halves presented 89.5 kg/m3 in average – almost more than twice 380 the above value. 381 The tendency for an increase of fibre percentage from the top to the bottom of SFRC slab due to 382 presence of vibration was depicted in previous studies [48]. Nevertheless, in this experimental 383 programme no vibration was applied and a considerable variation of fibre content over depth was 384 also observed. This phenomenon may lead to development of insufficiently controlled cracks in 385 the zones with significant negative moments; therefore, the hybrid solutions with certain amount 386 a) b) 20  of conventional reinforcement and correspondently reduced fibre content could be an attractive 387 alternative for this type of structures in terms of SLS requirements. 388 389 Figure 14 Fibre distribution in extracted specimens 390 Evaluating the contribution of fibres along the direction of the main axes, a general trend for this 391 type of structural elements was acknowledged: the preferential fibre orientation was perpendicular 392 to the casting direction (Z axis) due to unrestricted radial flow of concrete along with the absence 393 of vibration during the casting process. The average fibre contribution of 76.8% in the horizontal 394 plane was detected by means of the inductive test; hence, this considerable percentage of fibres 395 enhanced the post-cracking flexural strength of SFRC prototype – the essential factor for elevated 396 flat slabs. 397 398 Figure 15 Fibre contribution in the horizontal plane 399 Figure 15 shows that both main directions represent at least 30% of fibre contribution in most of 400 the extracted cores (62.5%) and, therefore, no preferential orientation of the fibres along the slab 401 Theoretical Fibre Content 20 40 60 80 100 120 1...5 ..10..15..20..25..30.1...5 ..10..15..20..25..30. Number of Specimen Number of Specimen Fibre Content [kg/m3] Entire Specimen Upper Half Lower Half 20% 30% 40% 50% 60% 20% 30% 40% 50% 60% Fibre contribution along Y axis Fibre contribution along X axis Lower Part Upper Part 21  axis can be confirmed. A preferential orientation could be more noticeable nearby the formworks 402 due to geometrical boundary condition that those imposed to the concrete flow during the pouring. 403 4. Conclusions 404 In this paper, the structural response of a full-scale column-supported SFRC flat slab was 405 described and analysed in terms of structural integrity, cracking and deflections. Five different 406 uniformly-distributed load phases were applied in contrast to the previous experiences, in which 407 point loading was mainly used. Thereafter, 32 cores were drilled from the tested SFRC flat slab 408 in order to assess both fibre content and orientation. The following conclusions may be derived 409 from the obtained results: 410  A SFRC with 𝑓 = 7.2 N/mm2 (CoV = 35.3%) and 𝑓 = 7.7 N/mm2 (CoV = 24.7%) 411 proved to be sufficient to guarantee a suitable structural response for loads representative 412 of residential buildings in a column-supported slab with a span-to-depth ratio of 30. 413  A load increase from the characteristic load combination (𝑞 = 9.8 kN/m2) to 16.0 kN/m2 414 (14% superior to the design load combination, 𝑞 = 14.0 kN/m2) led to an increment of 415 deflections of 31 mm (𝐿250 ), without evidencing signs of failure; this proving both the 416 moment redistribution capacity and the ductility of the system. 417  The performance in terms of cracking and deflections resulted to be acceptable even 418 when the structural system was subjected to loads (q = 8.7 KN/m2) superior in 13% with 419 respect to the quasi-permanent load combination (𝑞, = 7.7 kN/m 2) for residential 420 buildings. 421  The results derived from performing the inductive test (non-destructive test oriented to 422 characterize distribution and amount of steel fibres) on drilled cores confirmed that a 423 76.8% were favourably oriented along the slab in-plane axis. 424  A higher amount of fibres (double in average) was detected in the middle-bottom part of 425 the slab height respect to the upper half (even without vibration). Although this issue did 426 not compromise the structural response of the slab, a steel mesh placed at the top side 427 of the slab at the vicinities of the columns is recommendable. 428 22  The results obtained in this experimental program represent a new evidence of the structural 429 suitability of the SFRC in elevated flat slabs, even with total substitution of the longitudinal steel 430 bars. Nevertheless, as any incipient technology (or considerable change in the design and safety 431 implications), certain aspects are still to be addressed for the acceptance of structural fibres as 432 unique concrete reinforcement in elevated flat slabs, and its effective implementation. 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