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In-orbit aerodynamic coefficient measurements using SOAR (Satellite for Orbital Aerodynamics Research)

Crisp, Nicholas H.,Roberts, Peter C.E,Livadiotti, Sabrina,García-Almiñana, Daniel,Rodríguez Donaire, Silvia,Sureda Anfres, Miquel

Abstract

The Satellite for Orbital Aerodynamics Research (SOAR) is a CubeSat mission, due to be launched in 2021, to investigate the interaction between different materials and the atmospheric flow regime in very low Earth orbits (VLEO). Improving knowledge of the gas–surface interactions at these altitudes and identification of novel materials that can minimise drag or improve aerodynamic control are important for the design of future spacecraft that can operate in lower altitude orbits. Such satellites may be smaller and cheaper to develop or can provide improved Earth observation data or communications link-budgets and latency. In order to achieve these objectives, SOAR features two payloads: (i) a set of steerable fins which provide the ability to expose different materials or surface finishes to the oncoming flow with varying angle of incidence whilst also providing variable geometry to investigate aerostability and aerodynamic control; and (ii) an ion and neutral mass spectrometer with time-of-flight capability which enables accurate measurement of the in-situ flow composition, density, velocity. Using precise orbit and attitude determination information and the measured atmospheric flow characteristics the forces and torques experienced by the satellite in orbit can be studied and estimates of the aerodynamic coefficients calculated. This paper presents the scientific concept and design of the SOAR mission. The methodology for recovery of the aerodynamic coefficients from the measured orbit, attitude, and in-situ atmospheric data using a least-squares orbit determination and free-parameter fitting process is described and the experimental uncertainty of the resolved aerodynamic coefficients is estimated. The presented results indicate that the combination of the satellite design and experimental methodology are capable of clearly illustrating the variation of drag and lift coefficient for differing surface incidence angle. The lowest uncertainties for the drag coefficient measurement are found at approximately 300 km, whilst the measurement of lift coefficient improves for reducing orbital altitude to 200 km.

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UPCommons Portal del coneixement obert de la UPC http://upcommons.upc.edu/e-prints Aquesta és una còpia de la versió author’s final draft d'un article publicat a la revista Acta Astronautica. http://hdl.handle.net/2117/335450 Article publicat / Published paper: Crisp, N. [et al.]. In-orbit aerodynamic coefficient measurements using SOAR (Satellite for Orbital Aerodynamics Research). "Acta astronautica", Març 2021, vol. 180, p. 85-99. DOI: <10.1016/j.actaastro.2020.12.024>. ©2021. This manuscript version is made available under the CC-BY-NC- ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ In-Orbit Aerodynamic Coefficient Measurements using SOAR (Satellite for Orbital Aerodynamics Research) N.H. Crispa,, P.C.E. Robertsa, S. Livadiottia, A. Macario Rojasa, V.T.A. Oikoa, S. Edmondsona, S.J. Haigha, B.E.A. Holmesa, L.A. Sinpetrua, K.L. Smitha, J. Becedasb, R.M. Dom´ınguezb, V. Sulliotti-Linnerb, S. Christensenc, J. Nielsenc, M. Bisgaardc, Y-A. Chand, S. Fasoulasd, G.H. Herdrichd, F. Romanod, C. Traubd, D. Garc´ıa-Almi˜nanae, S. Rodr´ıguez-Donairee, M. Suredae, D. Katariaf, B. Belkouchig, A. Conteg, S. Seminarig, R. Villaing aThe University of Manchester, Oxford Rd, Manchester, M13 9PL, United Kingdom bElecnor Deimos Satellite Systems, Calle Francia 9, 13500 Puertollano, Spain cGomSpace A/S, Langagervej 6, 9220 Aalborg East, Denmark dInstitute of Space Systems (IRS), University of Stuttgart, Pfaffenwaldring 29, 70569 Stuttgart, Germany eUPC-BarcelonaTECH, Carrer de Colom 11, 08222 Terrassa, Barcelona, Spain fMullard Space Science Laboratory, University College London, Holmbury St. Mary, Dorking, RH5 6NT, United Kingdom gEuroconsult, 86 Boulevard de S´ebastopol, 75003 Paris, France Abstract The Satellite for Orbital Aerodynamics Research (SOAR) is a CubeSat mission, due to be launched in 2021, to investigate the interaction between different materials and the atmospheric flow regime in very low Earth orbits (VLEO). Improving knowledge of the gas-surface interactions at these altitudes and identification of novel materials that can minimise drag or improve aerodynamic control are important for the design of future spacecraft that can operate in lower altitude orbits. Such satellites may be smaller and cheaper to develop or can provide improved Earth observation data or communications link-budgets and latency. In order to achieve these objectives, SOAR features two payloads: i) a set of steerable fins which provide the ability to expose different materials or surface finishes to the oncoming flow with varying angle of incidence whilst also providing variable geometry to investigate aerostability and aerodynamic control; and ii) an ion and neutral mass spectrometer with time-of-flight capability which enables accurate measurement of the in-situ flow composition, density, velocity. Using precise orbit and attitude determination information and the measured atmospheric flow characteristics the forces and torques experienced by the satellite in orbit can be studied and estimates of the aerodynamic coefficients calculated. This paper presents the scientific concept and design of the SOAR mission. The methodology for recovery of the aerodynamic coefficients from the measured orbit, attitude, and in-situ atmospheric data using a least-squares orbit determination and free-parameter fitting process is described and the experimental uncertainty of the resolved aerodynamic coefficients is estimated. The presented results indicate that the combination of the satellite design and experimental methodology are capable of clearly illustrating the variation of drag and lift coefficient for differing surface incidence angle. The lowest uncertainties for the drag coefficient measurement are found at approximately 300 km, whilst the measurement of lift coefficient improves for reducing orbital altitude to 200 km. Keywords: Orbital Aerodynamics; Drag and Lift Coefficient; Gas-Surface Interactions; Thermospheric Wind; CubeSat. 1. Introduction The Satellite for Orbital Aerodynamics Research (SOAR) is a scientific CubeSat mission due to be launched in 2021 and designed to investigate the interactions between the atmospheric flow regime in very low Earth orbits (VLEO) and different materials. Secondary objectives of the SOAR mission are to provide new in-situ measurements of the atmospheric density and composition and variation of the thermospheric wind velocity over the range of altitudes below approximately 400 km . SOAR will also demonstrate Email address: [email protected] (N.H. Crisp) novel attitude and orbit control manoeuvres using the aerodynamic forces and torques that can be generated at these altitudes. The SOAR mission is a key component of the Horizon 2020 funded DISCOVERER project [ 1 , 2 ] that aims to radically redesign Earth observation satellites for sustained operation at significantly lower altitudes. The experiments performed by SOAR aim to improve knowledge and understanding of the gas-surface interactions (GSIs) at VLEO altitudes and provide valuable validation data for groundbased experiments on materials and GSIs which will be performed in the ROAR (Rarefied Orbital Aerodynamics Research) facility at The University of Manchester. The ROAR Facility is a unique experimental set-up that is designed to identify novel materials for satellite applica- Preprint submitted to Acta Astronautica arXiv:2012.07407v2 [physics.space-ph] 17 Dec 2020 ©2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ Nomenclature ATTotal Surface Area Aref Reference area CFForce coefficient CTTorque coefficient FForce IMoment of inertia lref Reference length mMass sMolecular speed ratio TTorque T∞Free-stream temperature TwSurface (wall) temperature vrel Relative atmospheric flow velocity ¨xLinear acceleration αThermal (energy) accommodation coefficient αnNormal energy accommodation coefficient ¨ θRotational acceleration ρAtmospheric density σt Tangential momentum accommodation coefficient tions with a focus on improved aerodynamic properties and atomic oxygen (AO) resistance. The facility is principally comprised of a ultra-high vacuum (UHV) environment, an AO source capable of providing representative orbital velocities and surface interactions, and a sensor suite including ion and neutral mass spectrometers (INMS) which enable measurement and characterisation of the incident and re-emitted gas-flow on sample materials [3,4]. Improvements in the knowledge and understanding of the GSIs and identification of novel materials that can reduce atmospheric drag, improve aerodynamic control capability, or increase aerodynamic intake efficiencies are important steps in enabling the sustained operation of spacecraft at lower orbital altitudes. This reduction in orbital altitude has been linked to numerous benefits, for example reduced debris collision risk, a more favourable radiation environment, and aerodynamics-assisted end-of-life disposal. The opportunity to incorporate novel technologies such as atmosphere-electric propulsion (ABEP) and aerodynamic attitude and orbit control is also presented. For Earth observation applications, lower altitude orbits offer the possibility of smaller and less expensive platforms, leading to cheaper data products, or alternatively higher resolution imagery, both with a wide range of potential commercial, environmental, and societal impact [ 5 ]. Communications satellites may correspondingly benefit in their design from improved link-budgets, lower latency, and increased frequency re-use [6]. 1.1. Gas-Surface Interactions in Very Low Earth Orbit The upper bound of the VLEO range can be broadly defined as the altitude below which the atmosphere begins to have a significant effect on the orbital and attitude dynamics of a spacecraft and is typically defined at 450 km altitude. However, this definition is somewhat fuzzy as in reality the the atmospheric density can vary considerably at this altitude (as shown in Fig. 1) principally as a result of the expansion and contraction of the atmosphere with the different diurnal, seasonal, and solar cycles. In VLEO the atmosphere is significantly less dense than at the ground or conventional flight altitudes and is considered to be rarefied such that the mechanics of continuum flow regimes can no longer be applied. The non-dimensional Knudsen number can be used to classify different flow-regimes and is defined as the ratio between the mean free path (the average distance between successive gas particle to gas particle or gas particle to surface collisions) in a flow and a characteristic physical length (e.g. the length of a body in that flow). When the Knudsen number is high (i.e. Kn  10) the gas-surface interactions along the length of a body are of much greater significance than any gas particle to gas particle interactions, including those with reflected particles [ 7 ]. This regime is termed free-molecular flow (FMF). The variation of the Knudsen number with altitude is given in Fig. 1. The lower bound of the VLEO range can be defined as the flow enters the more complex transitional regime ( Kn < 10), and the conditions of freemolecular flow cannot be assumed. This is shown to occur for altitudes below approximately 130 km altitude. In the FMF regime, the forces which act on a body can be determined by simply considering the interaction between the incident molecules and satellite surfaces, and the subsequent angular distribution and velocity of the re-emitted or reflected particles. It has been observed that these GSIs, and the associated momentum and energy transfer, are dependent on surface roughness and cleanliness (particularly related to altitude-dependent AO adsorption), surface composition and lattice structure, surface temperature, gas composition, and the incident particle temperature, velocity, and incidence angle [ 9 – 11 ]. The presence of ionised thruster plumes may also affect the local flow conditions and therefore the aerodynamic forces produced [12]. Models for these GSIs have been developed to enable 2 ©2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ Figure 1: Variation of density (top) and free-stream Knudsen number (bottom) with altitude for different levels of solar activity, assuming a characteristic length of 1 m and atmospheric parameters calculated using the NRLMSISE-00 model [8]. Average kinetic diameter is weighted by the number density of the atmospheric species at each altitude (values for AO and N assumed to be conservatively equivalent to N2). estimation and determination of the aerodynamic forces which act on surfaces in these conditions. These models are used for the purpose of orbit and attitude simulation, spacecraft design and modelling, and in the development of atmospheric density and thermospheric wind models from on-orbit observations [ 13 ]. Popular GSI models used in the field of orbit aerodynamics include those of Sentman [7] , Schaaf and Chambre [14] , Schamberg [15] , Gaposchkin [16] , Storch [17] . Comparison and review of these models is provided by Mostaza-Prieto et al. [18] , Livadiotti et al. [19]. In general, the re-emitted or reflected particle distribution is described as diffuse or specular with some models using combinations of these definitions. Coefficients that define the range of energy or momentum accommodation at the surface are typically used to characterise the GSI performance given an assumed re-emission distribution and therefore the forces experienced by the surface. Fig. 2 demonstrates the effect of different GSI model assumptions and given parameters on the drag and lift force coefficients for a flat-panel surface. Sentman’s model Figure 2: Variation of drag and lift force coefficients of a single-sided flat-plate of area 1 m2under different GSI models and inputs assumptions for FMF conditions (s= 10, Tw= 300 K, T∞ = 600 K ). Aerodynamic coefficients are referred to the projected (cross-sectional) area with respect to the oncoming flow. [ 7 ] assumes diffuse re-emission of particles, whilst modified analytical equations (from Schaaf and Chambre [14] ) based on the Cercignani-Lampis-Lord (CLL) model [ 20 – 22 ] as proposed by Walker et al. [23] can be used to represent specular reflections. For diffuse re-emission but reducing energy accommodation the drag force increases as the incidence approaches normal to the flow. Meanwhile, the lift force increases modestly for inclined surfaces to a maximum at approximately 45° . However, if quasi-specular re-emission or specular reflection properties are exhibited the drag can be significantly reduced for shallow incidence angles ( <45° ) and will increase as the incidence approaches normal to the flow. Lift force generation can also be increased significantly. Studies of in-orbit GSI performance have shown that materials commonly utilised on spacecraft have exhibited primarily diffuse re-emission properties with high energy accommodation ( α≈0.8 to 1.0 ), particularly in low altitude orbits where surface contamination (principally by adsorbed atomic oxygen) is high [ 9 , 24 ]. The prevalence of energetic and highly-reactive atomic oxygen in low altitude orbits also introduces the issue of material erosion [ 25 – 27 ] that can further increase accommodation and therefore result in diffuse re-emission. However, evidence of increasing quasi-specular re-emission behaviour has been observed for materials on spacecraft in higher altitude orbits ( 800 km to 1000 km ) [ 28 ] where surface contamination is lower and in elliptical orbits where the incident kinetic energy near perigee is greater [ 24 ]. Ground-based molecular beam experiments have also demonstrated such quasi-specular qualities for clean materials under UHV conditions and at 3 ©2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ energies approaching that of orbit velocity [29]. For the purpose of improving aerodynamic performance in the VLEO regime, quasi-specularly reflecting materials in combination with appropriate satellite geometric design, would provide the ability to reduce aerodynamic drag and therefore increase orbital lifetime or reduce the requirements for drag compensating propulsion systems. Alternatively, using the increased drag generated at highincidence angles, enhanced aerodynamics-based deorbit devices could be conceived. The capability to produce lift forces of greater magnitude also provides the possibility to utilise new methods of aerodynamics-based orbit and attitude control. 1.2. On-Orbit Investigations of Gas-Surface Interactions A number of investigations of material GSI performance and surface accommodation in the FMF regime have been performed using direct on-orbit measurements and groundbased observations of spacecraft. Review and comparison of studies in this area have been provided by Moe et al. [9], Moe and Moe [30]. Direct measurement of the remission angle of scattered AO from a vitreous carbon surface was studied on the STS-8 Space Shuttle flight. The diffuse remission spectrum observed, approaching a cosine distribution, indicated that almost full accommodation was occurring at the surface [ 31 ]. Investigation of scattering angle from an oxidised aluminium surface has also been noted as part of a larger study on erosion characteristics of scattered AO which was conducted on MISSE-FF (Materials International Space Station Experiment Flight Facility) by Banks et al. [32 , 33] . Aerodynamic coefficients resulting from the summed effect of GSI over a spacecraft body have also been studied. For example, the aerodynamic coefficients of the Space Shuttle were measured using accelerometer data during the transitional re-entry phase [34,35]. Other studies have used observational methods to determine the aerodynamic coefficients of different spacecraft or materials from the attitude motion or orbital trajectory. GSI and surface accommodation can subsequently be investigated by considering the spacecraft attitude and geometry and through comparison to different models. These studies have notably included Paddlewheel [ 36 ] and spherical [ 10 , 37 – 39 ] satellites, but have also included more complex geometries [ 40 , 41 ] and predictions for time-varying attitude where observed or measured data was not available [ 42 ]. However, in the absence of measured data, the results obtained using these methods are typically dependent on modelled atmospheric densities and are therefore subject to their inherent biases and uncertainties [ 43 ]. Furthermore, as some of the analysed spacecraft may also have been used during the development and calibration of the density models, some circular logic may be present [13]. There remains both a lack of knowledge of the physical mechanisms that control GSI behaviour in VLEO and how these apply to different materials and their interactions in the true orbit environment. This is further exhibited by the abundance of GSI models, but lack of consensus on their suitability and application for different materials, surface treatment, altitude range, and period of the solar cycle [44]. The unique combination of a test satellite (SOAR) and an experimental ground facility (ROAR) aims to improve the knowledge of GSIs and the underlying physical mechanisms, leading to improved modelling of aerodynamic forces in VLEO. A systematic investigation of different materials will also seek to identify those that can provide improved aerodynamic performance through specular reflection properties and have atomic oxygen erosion resistance, enabling a new class of spacecraft that can operate sustainably at lower orbital altitudes. 2. Satellite Design The principal scientific objective of SOAR is to investigate the variation of the aerodynamic coefficients of different materials and surface finish at different incidence angle to the oncoming flow and at different orbital altitudes. In-situ measurement of the incident flow environment will be used in addition to measured attitude and orbital parameters to determine the forces and torques experienced by the body. By providing in-situ density measurements of the oncoming flow which can be used directly in the recovery of the fitted aerodynamic coefficients and associated accommodation coefficients, this experimental methodology presents a significant advantage over previous observation-based studies. SOAR takes the form of a 3U CubeSat developed from the ∆Dsat design of Virgili Llop and Roberts [45] , previously proposed for the QB50 programme for lower thermospheric exploration and research. The basic geometry of SOAR is shown in Fig. 3. A set of four panels that unfold after launch and deployment into orbit to extend away from the satellite body and can be rotated with respect to the satellite body (and the oncoming flow) have been designed to achieve proposed investigation of material aerodynamic coefficients and to act as aerodynamic control surfaces. These appendages are termed steerable fins herein. The surfaces of these steerable fins have been coated with four different material coatings with the configuration of similar materials placed on opposing surfaces as indicated in Fig. 4. Through coordinated rotations of the steerable fin, each material can therefore be individually exposed into the flow at varying angles of incidence (neglecting the body of the spacecraft and parallel surfaces). As described by Virgili Llop and Roberts [45] , the steerable fins can be operated in pairs in two principal ways; co-rotation and counter-rotation. From the minimum drag configuration and under stable flow-pointing conditions, co-rotation of a single opposing-pair of the steerable fins (see Fig. 4b) exposes a single material to the flow and will generate a net lift or side force and therefore a torque (in 4 ©2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ (a) Minimum drag configuration (b) Maximum drag configuration Figure 3: Design of the Satellite for Orbital Aerodynamics Research (SOAR) with forward-facing ion and neutral mass spectrometer (INMS) and the steerable fins oriented in the two nominal aerostable configurations. yaw for the vertical fins or pitch for the lateral fins). The spacecraft will therefore rotate to fly at an angle to the flow. Contrastingly, counter-rotation of a pair of opposing fins (see Fig. 4a) can similarly expose a single material to the flow, but creates opposing lift forces from each steerable fin, resulting in no net side-force and a rolling moment that causes the spacecraft to spin up about the flow-pointing direction. In order to provide in-situ information about the flow conditions, including thermospheric winds, the spacecraft features a forward-facing ion and neutral mass spectrometer (INMS), labelled in Fig. 3. This sensor, improved since the development of the QB50 satellites, includes new time-of- flight (ToF) capability, enabling assessment of the incoming flow velocity in addition to the total atmospheric density and flow composition. To maintain accuracy of the INMS instrument, the spacecraft must be pointed in the direction of the oncoming flow within a given angular range (see Table 2). Simply, this requires that the spacecraft nominally flies in an attitude that is closely aligned with the direction of the flow. Attitude control of the spacecraft is principally enabled by a three-axis reaction wheel assembly (tetrahedral configuration of four wheels). A three-axis magnetorquer is also included to perform initial detumbling operations following launch and to enable desaturation and momentum management of the reaction wheels. Attitude determination for SOAR is provided by fine sun sensors, a magnetometer, and a high-performance IMU (Epson M-G370). Using a unscented Kalman filter (UKF), the combined sensor set is expected to provide an attitude knowledge with an expected uncertainty of less than 1° (3-sigma) even during eclipse. This exceeds the attitude knowledge performance of the antecedent GOMX-3 satellite [ 46 ] and approaches that of the GOMX-4B [ 47 ] satellite, Table 1: Principal geometric and system parameters of SOAR. Property Value Mass [kg] 2.88 Length (in z-axis) (Lz) [m] 0.366 Total Surface Area (AT) [m2] 0.225 CoM (in z-axis from rear) [m] 0.161 Principal MoIs    x y z    [kg m2]   0.0392 0.0392 0.0288    Residual Magnetic Dipole [A m] 18 ×10−3 RW Max Torque [N m] 23 ×10−6 RW Max Ang Momentum [N m s] 1.2×10−3 RW Spin Axis MoI [kg m2] 694.5×10−9 despite not having a star tracker, principally as a result of the improved gyroscope (IMU) performance. A NovAtel OEM719 GPS receiver provides the precise position ( <1.5 m ) and velocity ( <0.03 m s−1 ) of the spacecraft and removes dependency of the experiment on groundbased observational tracking information. The accuracy and performance of such miniature commercial-off-the-shelf (COTS) GPS receivers in LEO has been discussed [ 48 , 49 ] and demonstrated in orbit, for example on the PROBA-2 [50] and CASSIOPE satellites [51]. Further parameters of interest relating to the spacecraft design are summarised in Table 1. 3. Experimental Methodology The primary scientific objective of SOAR is to provide in-space measurements of the GSI characteristics of different materials and surface-coatings in the VLEO environment. The steerable fins of SOAR can be used to 5 ©2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ (a) Counter-rotated configuration of the lateral fins. (b) Co-rotated configuration of the vertical fins. Figure 4: Principal experimental configurations of the steerable fins on SOAR showing the corresponding arrangement of the four different test materials. expose different materials to the oncoming flow at varying incidence angle and at different altitudes as the orbit of SOAR decays. The orbit trajectory and attitude of the spacecraft will vary depending on the configuration of the steerable fins with respect to the oncoming flow. With knowledge of the flow conditions and spacecraft position/orientation over time, the aerodynamic forces and torques experienced by the satellite can be estimated and linked to the GSI characteristics of the different surfaces exposed to the flow. Reconciliation of the force and moment coefficients with the true nature of the GSI mechanics still requires a model for the exchange of energy and momentum of the gas species with the surface and the associated particle reflection/reemission pattern. However, experimental determination of the aerodynamic coefficients provides valuable in-situ validation data for the ground-based material experiments, in particular those that are planned for the ROAR Facility. 3.1. Drag Force Coefficient A body exposed to an oncoming flow will experience forces of an aerodynamic nature, the magnitude and direction of which will be dependent on the orientation of the body with respect to the direction of the oncoming flow. This force is often decomposed into three mutually perpendicular forces in the body axes (axial, normal, and side) with associated coefficients. Alternatively, the components of the force and coefficients with respect to the oncoming flow are considered; drag, lift, and a third mutually perpendicular component (often referred to as side-force or sometimes cross-wind). The term lift, will be used herein to describe both force components perpendicular to the drag, allowing commonality in terminology due to the fourth order rotational symmetry of the spacecraft about the z-axis (see Fig. 3). The force F can be associated with the dimensionless force coefficients CF using Eq. (1), which also expresses the accelerations ¨x as a function of the dynamic pressure of the surrounding flow and the spacecraft geometry. F=1 2ρv2 relAref CF=m¨x(1) where ρ is the local atmospheric density, vrel the spacecraft velocity relative to the oncoming flow, and Aref the reference area. Investigation of the drag coefficient of different materials exposed to the flow by the steerable fins was proposed by Virgili Llop and Roberts [45] for the ∆Dsat mission. In this method, opposing steerable fins are counter-rotated, exposing the same material/coating to the oncoming flow, and nominally producing no net lift/side-forces or pitch/yaw torques but only a net torque in roll. Thus, only an increased nominal drag force is generated by the panel area exposed to the flow and the associated drag coefficient can be determined from the variation in the spacecraft trajectory over a period of time using the orbit determination and free-parameter fitting process described later in Section 3.3. On SOAR, both co-rotated and counter-rotated configurations of opposing steerable fins will be considered. Given the configuration of the material coatings shown previously (Fig. 3), the steerable fins can be rotated independently to expose a single material (on two opposing fins) into the oncoming flow to investigate the variation in drag coefficient with incidence angle and at different altitudes. The drag coefficient for a given orbital altitude and configuration of the steerable fins can subsequently be recovered by considering the produced aerodynamic acceleration of the spacecraft, expressed by Eq. (1). However, it should be noted that the drag coefficient determined by 6 ©2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ this method is representative of the whole spacecraft in the given configuration and not only the materials exposed to the flow. During these experiments, the attitude control actuators (principally the reaction wheels) will be used to maintain the nominal pointing direction of the satellite into the oncoming flow direction. However, as the steerable fins will be displaced from the minimum or maximum drag condition to expose the different materials to the flow, the spacecraft may have reduced aerostability and experience disturbing aerodynamic torques. Furthermore, the external environmental perturbations may not be periodic in nature and will vary in magnitude depending on a number of factors including the orbital position, spacecraft attitude, solar environment, lighting conditions (sunlight/eclipse), and altitude. For different experiments at different altitudes the stability of the spacecraft may only be maintained by the ADCS for a certain period of time before actuator saturation occurs. The magnitude of the aerodynamic forces, spacecraft stability, and the length of the possible experimental period are critical in determining the expected performance of the investigation. These factors are explored and their impact on the experimental performance estimated and discussed in Section 5. 3.2. Lift Force Coefficient Aerodynamic torques experienced by the spacecraft can be described by Eq. (2) in which CM is the aerodynamic moment coefficient set (typically roll Cl , pitch Cm , and yaw Cn ) and lref is an additional reference length ( Lz is used herein, see Table 1). The torque can also be defined by the force F and associated moment arm ` or the rotational acceleration ¨ θ and the corresponding moment of inertia matrix I[52]. T=`×F=1 2ρv2 relAref lref CM=I¨ θ(2) The aerodynamic moment coefficients of the satellite can be investigated by analysis of the spacecraft attitude response with the steerable fins configured at different incidence angles with respect to the flow. The lift force coefficient of the different materials exposed to the flow can subsequently be recovered from the aerodynamic moment coefficients by considering the spacecraft geometry and angle of incidence of the fins. Experimental determination of the moment coefficients of SOAR can be performed using either counter-rotated or co-rotated steerable fin configurations. A counter-rotated configuration of opposing steerable fins can be used to analyse the rolling moment coefficient. The equal but opposing lift forces produced by the opposing counter-rotated fins act as a couple to generate a net rolling torque on the spacecraft. The rolling moment coefficient can therefore be recovered by considering the evolution of the spacecraft attitude in roll. The lift force coefficient of the exposed surfaces can subsequently be determined by decomposing the spacecraft geometry. Assuming that the body of the spacecraft does not contribute any additional meaningful roll torques, the rolling moment coefficient can be recovered by considering the evolution of attitude in the roll-axis of the spacecraft. Free-parameter fitting of the rolling moment coefficient from the attitude evolution of the spacecraft requires an attitude dynamics model including models for the torques which act on the spacecraft. The orbit trajectory and perturbation models used in the drag coefficient analysis are also required to provide the correct spatial and temporal reference for the selected torque models. For a co-rotated configuration of opposing steerable fins a pitching or yawing torque will be produced. In the absence of a correcting control torque, this pitch or yaw torque would cause the spacecraft to rotate (and oscillate about) an equilibrium angle to the flow. By considering the measured evolution of attitude in the pitch/yaw-axis of the spacecraft, the pitch or yaw coefficient for a co-rotated configuration without attitude correction can be recovered. However, if the attitude of the spacecraft is perturbed from the flow-pointing condition the accuracy of the INMS will be compromised and uncertainty in the incidence of the steerable panels to the flow will be increased. Alternatively, the reaction wheels can be used to counteract the torque produced by the co-rotated steerable fins and thus attempt to maintain a close to flow-pointing attitude of the spacecraft. A true flow-pointing attitude cannot be realised as knowledge of the oncoming flow direction would be required. Under these circumstances, the measured angular momentum in the reaction wheels rather than the motion of the spacecraft body may be used in the free-parameter fitting process to determine the pitch or yaw moment coefficients. In a controlled co-rotated configuration the lift force can also be considered directly through coordinated analysis of the orbital trajectory of the spacecraft and simultaneous parameter fitting of the drag coefficient and the lift force coefficient. However, as the lift force of typical materials is a fraction of the drag force (indicated by the difference in magnitude between the lift and drag coefficients of diffuse surfaces in Fig. 2), the ability to distinguish the lift force from the measured orbital data in the presence of other sources of perturbation and uncertainty is likely to be limited. The selection of the most suitable method to investigate the lift force coefficient will be dependent on the attitude and stability characteristics of the spacecraft in each configuration and the expected uncertainty which is associated with the different experimental modes and subsequent data processing. 3.3. Orbit Determination and Free-Parameter Fitting In order to recover the aerodynamic forces and torques experienced by the satellite, the orbital position and attitude of the spacecraft during an experimental period can be analysed. However, in addition to the aerodynamic forces and torques of interest, the satellite will experience other 7 ©2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ external perturbations of varying magnitude, for example due to the non-spherical gravitational field of the Earth, solar radiation pressure, and residual magnetic dipole interactions. The aerodynamic forces and torques experienced by the satellite cannot therefore be simply isolated from the measured position and attitude data. An orbit determination algorithm can be used to determine the drag coefficient as a free-parameter (also seen as the solve-for parameter) from the measured orbit position data from a given experimental run and associated configuration of the steerable fins [ 45 ]. The same method can be applied to perform combined orbit and attitude determination to fit and recover a moment coefficient of the spacecraft from the measured orbit position, attitude, and environmental data. These methods compare the output of model-based simulations (orbit/attitude propagation) to the data measured on-orbit. Using iterative differential correction, best-fit aerodynamic coefficient values can be found by a leastsquares method that provides convergence between the measured orbit or attitude trajectory of the spacecraft and the mathematical model of the corresponding motion. Uncertainty in the observations can be accounted for by updates to the initial state vector used for the modelled trajectory at each iteration and differences in the sensor performance for different state variables (e.g. position and velocity) using weighting methods. The implementation of this non-linear weighted least squares process [53] can be briefly summarised: 1. Import state vectors of experimentally measured orbital elements, attitude quaternions, and atmospheric density for each time step. 2. Initialise numerical orbit propagation method. (a) Select propagation force and torque models. (b) Initialise environmental models. (c) Initialise spacecraft geometric models. 3. Set initial guess of the free-parameter (e.g. drag coefficient). 4. Set weighting matrix based on expected uncertainty of measured state vector parameters (from sensor performance). 5. Begin iterative scheme: (a) Apply small modifications to each initial state vector component (finite- or central-differencing) based on a small percentage of value or as a function of the weighting matrix. (b) Calculate the orbit trajectory for each variation of the initial state vector using the orbit propagation method. (c) Form the partial derivative matrix from differences between each propagated state vectors at each time step. (d) Calculate update to the initial state vector and free-parameter. (e) Calculate weighted root mean square (RMS) of residuals (between current iteration and measured trajectory) (f) Update state vector and free-parameter. Repeat if RMS has not converged. 6. If converged, output state vector and free parameter are best-fit for the observed data and the provided mathematical models (propagation method). The accuracy to which the aerodynamic coefficients can be determined by such a method is primarily dependent on the quality of the experimental data that can be obtained during each test-run. To compare two different spacecraft configurations over a given period of time, it is necessary that the measured trajectories (in orbit or attitude) can first be distinguished from each other in the presence of sensor noise and other uncertainties. For a difference in generated force or torque by the spacecraft in two different configurations this therefore imposes a minimum requirement on the position measurement accuracy (using GPS) and ADCS (attitude determination and control system) measurement accuracy. The fidelity of the mathematical model used in the orbit determination process is also critical to the orbit determination process and recovery of the free-parameter (force or moment coefficient). In order to provide convergence towards the measured trajectory, it is necessary that the model incorporates the relevant perturbations with their spatial and temporal variations over the duration of the test-run. The selection of necessary perturbations and modelling fidelity are related to the noise in the measured position, velocity, and attitude. Perturbations that would cause variation in the trajectory of the spacecraft of similar or smaller magnitude than the noise in the measured values can be safely neglected, simplifying the form of the mathematical model. 4. Attitude Stability and Control The presence and use of the steerable fins on SOAR produces a number of different forces and torques which need to be carefully considered to ensure stability and pointing accuracy of the spacecraft throughout its lifetime. Interaction of the spacecraft with the residual atmosphere, solar radiation, and the magnetic and non-spherical gravity fields of the Earth must be considered. The ability to control the attitude and stability of the spacecraft using on-board actuators also requires investigation as the experienced torques vary in relative magnitude with decreasing orbital altitude. The concept of aerostability is employed by SOAR to provide passive pointing towards the oncoming flow direction in orbit. This aerostability is provided by the steerable fins which are located towards the aft of the spacecraft and thus generate a restoring aerodynamic torque in pitch and/or yaw in response to any misalignment of flow direction with the longitudinal axis of the spacecraft. When each steerable fin is oriented parallel to the longitudinal body axis of the spacecraft (Fig. 3a) a minimum drag configuration is generated for the nominal spacecraft attitude. 8 ©2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ Figure 10: Drag coefficient determination performance for counter-rotated and co-rotated steerable fin configurations. Sample mean fitted drag coefficient (top), referred to reference area AT/ 2, is given top with error-bars representing the associated standard deviation. Reference lines indicate the modelled GSI value. The standard deviation is given bottom with error bars representing the 95% confidence interval. Data points have been shifted slightly in the x-axis to allow for visibility of overlapping error bars. However, at lower incidence angles ( 15° and 30° ) the error bars overlap indicating that these configurations may not be distinguishable from each other from the on-orbit measurements. At greater incidence angles the variation between smaller increments in steerable fin angle may be possible, particularly at lower altitudes. In contrast to the drag coefficient results presented previously, the dependence of torque coefficient on orbital altitude appears to be more marked, even for assumed fully accommodated gas-surface interactions. However, this variation may remain obscured by the experimental uncertainties, particularly for larger steerable fin incidence angles (60°and 75°) that vary more slowly with altitude. 6. Concluding Remarks This paper has described the proposed method for determination of the aerodynamic coefficients of different materials on SOAR, a scientific CubeSat due to be launched in 2021. The presented analysis and simulated dynamics of the SOAR geometry demonstrate the aerostable nature of the design in the nominal maximum and minimum drag modes and the use of the steerable fins in both counterrotated and co-rotated modes to perform the proposed aerodynamics characterisation experiments. Using the combination of the INMS and the steerable fin payloads, on-orbit experimental assessment of the aerodynamic coefficients of different materials at varying incidence to the oncoming flow will be performed. These experiments will be repeated as the orbit of SOAR decays to investigate the variation with orbital altitude. The modelled uncertainty of these experiments indicates that the drag and lift coefficients at different incidence be determined from the measured parameters in the presence of the disturbing and perturbing forces and torques present in VLEO. The uncertainty of drag coefficient measurements was shown to be minimised around an altitude of 300 km , whilst the lift coefficient experiment generally demonstrates improvement as the altitude is reduced further. These insights will be used to plan the operations of the SOAR mission. 15 ©2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ Figure 11: Rolling moment coefficient determination performance for counter-rotated steerable fin configurations. Sample mean fitted torque coefficient (top), referred to reference area AT/2 and reference length Lz, is given with error-bars representing the associated standard deviation. Reference lines indicate the modelled GSI value. The standard deviation (bottom) is given with error bars representing the 95% confidence interval. Data points have been shifted slightly in the x-axis to allow for visibility of overlapping error bars. The purpose of this on-orbit experimentation is to provide valuable in-situ validation data for a more extensive investigation of rarefied-flow GSIs to be performed on the ground with the aim to improve knowledge of GSI mechanisms and the associated models that describe this behaviour. A systematic study to identify materials that can increase aerodynamic performance at lower orbital altitudes will also be performed. SOAR will test two such novel materials with promising drag-reducing characteristics in-orbit. Acknowledgements This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 737183. This publication reflects only the view of the authors. The European Commission is not responsible for any use that may be made of the information it contains. References [1] P. C. Roberts, N. H. Crisp, S. Edmondson, S. J. Haigh, R. E. Lyons, V. T. Oiko, A. Macario-Rojas, K. L. Smith, J. Becedas, G. Gonz´alez, I. V´azquez, ´ A. Bra˜na, K. Antonini, K. Bay, L. Ghizoni, V. Jungnell, J. Morsbøl, T. Binder, A. Boxberger, G. H. Herdrich, F. Romano, S. Fasoulas, D. Garcia-Almi˜nana, S. Rodriguez-Donaire, D. Kataria, M. Davidson, R. Outlaw, B. Belkouchi, A. Conte, J. S. Perez, R. Villain, B. Heißerer, A. 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