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Turbulence modelling of a thermal stratification CFD model

Martínez Lianes, Mónica,Miró Herrero, Rafael,Barrachina Celda, Teresa María,Chiva Vicent, Sergio,Verdú Martín, Gumersindo Jesús

Abstract

The OECD/NEA ROSA project test 1-1 was conducted in 2006 with the objective to obtain the multidimensional temperature distributions in cold legs and downcomer during the Emergency Core Cooling System (ECCS) water injection in a Pressurized Water Reactor (PWR) for verification of computer codes and models. In this paper, 3D Computational Fluid Dynamics (CFD) study of OECD ROSA (Rig-of- Safety Assessment) project test 1-1, using the commercial CFD code Ansys-CFX v13 is presented. The analysis was focused on the turbulence models which are the most relevant physical models responsible for models errors. Steady-state calculations were performed with different turbulence models: Standard k − ε, RNG k − ε, Shear Stress Transport and Reynolds Stress Model. Numerical results for all the turbulence models selected could be considered satisfactory for the prediction of thermal stratified flow. However, it is necessary to establish a procedure to evaluate the error and uncertainty due to aspects as mesh refinement, time step and turbulence models.

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In . J. Complex Sys ems in Science ol. 2(1) (2012), pp. 43–48 Tu bulence modelling o a he mal s a i ica ion CFD model M´onica Ma ´ınez1,†, Ra ael Mi ´o1, Te esa Ba achina1, Se gio Chi a2and Gume sindo Ve d´u1 1Ins i u e o Indus ial, Radiophysical and En i onmen al Sa e y (Isi ym), Uni e si a Poli `ecnica de Val`encia 2Mechanical Enginee ing and Cons uc ion Depa men , Uni e si a Jaume I Abs ac . The OECD/NEA ROSA p ojec es 1-1 was conduc ed in 2006 wi h he objec i e o ob ain he mul idimensional empe a u e dis ibu ions in cold legs and downcome du ing he Eme gency Co e Cooling Sys em (ECCS) wa e injec- ion in a P essu ized Wa e Reac o (PWR) o e ifica ion o compu e codes and models. In his pape , 3D Compu a ional Fluid Dynamics (CFD) s udy o OECD ROSA (Rig-o - Sa e y Assessmen ) p ojec es 1-1, using he comme cial CFD code Ansys-CFX 13 is p esen ed. The analysis was ocused on he u bulence models which a e he mos ele an physical models esponsible o models e - o s. S eady-s a e calcula ions we e pe o med wi h diffe en u bulence models: S anda d k−ε, RNG k−ε, Shea S ess T anspo and Reynolds S ess Model. Nume ical esul s o all he u bulence models selec ed could be conside ed sa - is ac o y o he p edic ion o he mal s a ified flow. Howe e , i is necessa y o es ablish a p ocedu e o e alua e he e o and unce ain y due o aspec s as mesh efinemen , ime s ep and u bulence models. Keywo ds: u bulence modelling, CFD codes, he malhyd aulics, nuclea enginee - ing MSC 2000: 76TXX, 76FXX, 65KXX, 76RXX, 80A20 †Co esponding au ho : moma[email p o ec ed] Recei ed: No embe 26 h, 2012 Published: Decembe 17 h, 2012 44 Tu bulence modelling o a he mal s a i ica ion CFD model 1. In oduc ion Comme cial CFD codes a e employed in enginee ing and scien ific applica- ions as ae ospace, au omo i e, chemical and nuclea indus ies o esea ch, simula e and op imize hei p ocesses. The ocus is on he fluid a iables (den- si y, p essu e, eloci y, empe a u e o ene gy) bu g id gene a ion, u bulence modelling and sol e pa ame e s play an impo an ole on he accu acy and s abili y o he solu ion. One o he CFD applica ion a eas o nuclea enginee ing pu poses is he s udy o he P essu ized The mal Shock (PTS) in a P essu ized Wa e Reac o (PWR). A PTS can occu du ing Loss o Coolan Acciden (LOCA), when cold wa e injec ion om he Eme gency Co e Cooling Sys em (ECCS) is needed. The he mal s a ifica ion o he cold leg flow could p o oke he g ow h o a cold plume in he PWR downcome . The p essu e essel in con ac wi h he cold plume suffe s a as cooling a high p essu e, affec ing he s uc u al in eg i y o he PWR essel. OECD ROSA (Rig-o Sa e y Assesmen ) p ojec was ca ied ou in he Japanese ROSA/LSTF (La ge-Scale Tes Facili y) o ob ain an expe imen al da abase o alida e code p edic i e capabili y and accu acy o he simula ion o empe a u e s a ifica ion du ing ECCS wa e injec ion [1]. In his pape , he influence o u bulence models on he esul s o he OECD ROSA es 1-1 p ojec using he comme cial CFD code Ansys-CFX 13 a e p esen ed. The s udy p oposes he e alua ion o se e al Reynolds A e age Na ie S okes (RANS) u bulence models: S anda d k−ε, RNG k−ε, Shea S ess T anspo Model (SST) and wo Reynolds S ess Models (RSM). 2. Tu bulence modelling An impo an aspec o sol e CFD equa ions is he phenomenon o he u bu- lence in a fluid flow. Tu bulence appea s in mos o he na u al fluid flows and consis s o andom fluc ua ions o he flow p ope ies. Also, i is inhe en ly h ee dimensional and ime dependen . The e a e se e al app oaches o he u bulence based on he de ail o cap u e he phenomenon [2]; howe e he compu a ional esou ces inc ease wi h he complexi y o he me hod. Com- me cial CFD codes use RANS simula ions based on he solu ion o he a e age Na ie -S okes equa ions in a easonable compu a ional ime. The momen um flow configu a ion can be ep esen ed by he Reynolds a e age Na ie S okes equa ions o u bulen flow, in Ca esian coo dina es as ollow: ρ∂Ui ∂ +ρUj ∂Ui ∂xj =−∂P ∂xi +∂ ∂xj(2µSji −ρu′ ju′ i)(1) M. Ma ´ınez e al 45 whe e ρis he densi y, Uis he a e age pa o he eloci y, iand ja e he indexes o he Ca esian di ec ions, Pis he a e age pa o he p essu e, he 2µSji ep esen s he iscosi y e m and he las e m is known as he Reynolds- S ess enso . In o de o sol e all mean-flow p ope ies o he u bulen flow unde con- side a ion, i is equi ed a p esc ip ion o compu ing he Reynolds-S ess en- so . The e a e diffe en models o compu e i . RANS Eddy- iscosi y models and RANS Reynolds-S ess models (RSM) a e he mos commonly used. The RANS Eddy- iscosi y models (S anda d k−ε, RNG k−εand SST) a e wo-equa ion models based on he Boussinesq eddy- iscosi y app oxima ion whils RANS Reynods-S ess Models a e based on he anspo equa ions o he indi idual componen s o he Reynolds s ess enso . These models a e he s anda d models o p ac ically all CFD codes. Howe e , a comple e s udy o he influence o hese models is equi ed in fluid p oblems wi h s ong buoyancy effec s, whe e he densi y o he fluid diffe s om he main s eam densi y [3]. 3. CFD model The analysis was pe o med by he comme cial CFD code Ansys CFX 13 [4]. The Bes P ac ice Guidelines [5] o he use o CFD in Nuclea Reac o Sa e y applica ions we e ollowed du ing he de elopmen o he CFD model. The CFD simula ion analyzed was he cold leg A wi h coolan mixing con- side ing single-phase condi ions. Mass flow a es we e gi en as inle bounda y condi ions, while he alue o p essu e was imposed as an ou le bounda y condi ion a he lowe pa o he downcome . Fluid eci cula ion was in- cluded as inle bounda y condi ion on he op o he downcome . Adiaba ic wall bounda y condi ions we e selec ed o he walls while symme y condi- ions we e imposed in he igh and le sides o he downcome model. Figu e 1 shows he ANSYS-CFX model de ails. An uns uc u ed e ahed al mesh wi h p isma ic nea wall elemen s was gene a ed au oma ically. The mesh is composed o 1108933 elemen s. Wa e p ope ies we e ex ac ed om he ables o Ansys lib a y IAPWS- IF97 in he ange o 273 K and 823 K a a p essu e o 15.5 MPa. The buoyancy o ces we e conside ed and he buoyancy e e ence densi y was aken as 763.32 kg/m3, which is an app oxima e a e age alue o he expec ed domain densi y. The ini ial condi ions o he flow in he main pipe assigned we e a empe a u e o 553.5 K and a ela i e p essu e o 15.5 MPa, whils 296.5 K was assigned in he ECCS line. Tes condi ions and expe imen al da a we e ex ac ed om he Final Da a Repo o OECD/NEA ROSA Tes 1-1 (ECCS Wa e injec ion unde na u al ci cula ion condi ion). 46 Tu bulence modelling o a he mal s a i ica ion CFD model Figu e 1: Ansys-CFX model de ails 4. Discussion and Resul s A la ge numbe o s eady-s a e calcula ions we e execu ed. The simula ions we e pe o med using pa allel local p ocessing HP-MPICH. CFX Sol e was un on a PC wi h wo p ocesso s In el Co e i-5 2.3 GHz and a RAM memo y o 4Gb, unde Windows 7 Home P emium. Simula ions we e pe o med using he upwind nume ical scheme (fi s o de ). A oo mean squa e (RMS) esidual a ge alue o 10−6was defined as he con e gence c i e ia o he simula ion in double p ecision. Au oma ic ime s ep was selec ed. Typical compu a ion ime o de aul g id case was abou 3 hou s. Th ee wo-equa ion models (S anda d k−εmodel, RNG k−εand SST) and wo Reynolds S ess Model (SSG and BSL) we e selec ed o s udy i s influence on he empe a u e s a - ifica ion ange. Scalable wall unc ions we e selec ed o u bulence models. Mo eo e he ull buoyancy model and he o al ene gy hea ans e model we e sol ed. The mal s a ifica ion can be obse ed in all nume ical esul s. The cold wa e s ays a he bo om while he ho wa e occupies he uppe pa o he pipe. The cold bo om laye does no mix wi h he wa me uppe wa e laye . Mo eo e , compa ison be ween measu ed and calcula ed esul s along a line nea he ECCS injec ion pipe (middle TE-2 plane) indica es ha all u bulence models gi e a he simila esul s. Those eul s a e shown in figu es 2 and 3. M. Ma ´ınez e al 47 Figu e 2: Tempe a u e dis ibu ions. RANS Eddy- iscosi y models Figu e 3: Compa ison be ween diffe en u bulence models. Expe imen al da a and nume ical esul s 48 Tu bulence modelling o a he mal s a i ica ion CFD model 5. Conclusions This pape cons i u es a fi s app oach o he assesmen o he ANSYS-CFX code o simula e he mal s a ifica ion phenomena. The calcula ions pe - o med wi h upwind scheme, ull buoyancy model and o al ene gy wi h he fi e u bulence models cap u e he s a ifica ion p ocess in he cold leg. All he nume ical simula ions p oduced simila esul s and we e in good ag ee- men wi h he expe imen al da a compa ed. Howe e , i is necessa y o define a p ocedu e o e alua e e o and unce ain y due o aspec s such as mesh efinemen , ime s ep and u bulence models. Re e ences [1] JAEA,Final da a epo o OECD/NEA ROSA p ojec es 1-1 (2008). [2] D. Wilcox,Tu bulence Modeling o CFD, Ed. DCW Indus ies (1998). [3] T. Fa kas and I. To h,Fluen analysis o a ROSA cold leg s a i ica- ion es , Nuclea Enginee ign and Design 240, 2169-2175 (2010). [4] Ansys CFX Re e ence Guide. Release 13. ANSYS, Inc. (2010). [5] J. Maha y e al.,Bes P ac ice Guidelines o he Use o CFD in Nuclea Reac o Sa e y Applica ions. NEA Repo NEA/CSNI/R(2007)5.