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Clinkering and hydration study of non-active and active Belite-Alite-Ye'elimite (BAY) cements

Zea-Garcia, Jesus D.,Gómez-de-la-Torre, María de los Ángeles,Santacruz-Cruz, María Isabel

Abstract

The manufacturing process of ye'elimite rich cements emit about 15-37% less CO2 to the atmosphere than OPC. Cements that contain belite, ye’elimite and ferrite, known as BYF cements, are promising eco-friendly binders. However, belite, their main phase, shows a slow hydrating behaviour; therefore the corresponding mortars present lower mechanical strengths than OPC at early ages. To solve this problem, BYF clinkers can be activated by: i) forming alite jointly with belite and ye’elimite during clinkering, known as BAY clinkers. The alite and ye’elimite reaction with water should develop high mechanical strengths at early ages, besides, belite contributes to later curing times. ii) A second activation is based on the stabilisation of alpha forms of belite by dopants. The objective of this work is to obtain two types of BAY clinkers (standard and active BAY) using CaF2 as mineraliser and borax as dopant agent to stabilize alpha forms of belite phase. After that, anhydrite was added as sulphate source to obtain the corresponding cements. The hydration behaviour of these cements has been studied through rheological and x-ray diffraction measurements, the latter combined with Rietveld quantitative phase analysis. In addition, mechanical and dimensional properties of BAY mortars are also presented and discussed.

Full text

37th Cement & Concrete Science Conference 37th Cement & Concrete Science Conference. University College London (UCL) during the period 11 - 12th September, 2017. Clinkering and hydration study of non-active and active Belite-AliteYe'elimite (BAY) cements. J. D. Zea-García1*, M. A. G. Aranda1,2, A. G. De la Torre1, I. Santacruz1 1 Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, Málaga, 29071, Spain. 2 ALBA Synchroton, Carretera BP 1413, Km. 3.3, Cerdanyola, 08290, Barcelona-Spain. * email: [email protected] Abstract: Ordinary Portland Cement (OPC) has become the most widely used binder material in construction. However, the high quantity of CO2 released during its manufacture is its main environmental problem. Design new formulations of cements formed by low calcite-demanding phases, such as belite and ye’elimite, is a challenge for researchers. Ye'elimite (or Klein salt) rich cements are considered to be environmentally friendly materials since in their manufacturing process they emit up to 15-35% less CO2 to the atmosphere than (OPC). Promising eco-friendly binders are those that contain belite, ye’elimite and ferrite, known as BYF cements; however, belite phase (its main phase) has a slow hydrating behaviour therefore its mechanical strengths are lower than those of OPC at early ages. To solve this problem, BYF can be activated by obtaining clinkers with belite, alite (tricalcium silicate) and ye’elimite, known as BAY clinkers The alite and ye’elimite reaction with water should develop high mechanical strengths at early ages, besides, belite contributes to later curing times. A second activation is based on the stabilization of alpha forms of belite by dopants. The objective of this work is to optimize the clinkering of two types of BAY (standard and active BAY) using CaF2 as mineraliser and borax as dopant agent to stabilize alpha forms of belite phase Anhydrite was added as source of sulphates to obtain corresponding cements. The hydration behaviour of these cements has been studied through rheological and x-ray diffraction measurements, the latter combined with Rietveld quantitative phase analysis. In addition, mechanical and dimensional properties of BAY mortars will also be presented and discussed. Keywords: clinkering, hydration properties, BAY cements, mineralogical behaviour, Rietveld quantitative phase analysis.