Study of the energy recovery of animal by-products and analysis of the energy matrix for the energy self-sufficiency of industrial animal slaughter and processing
Full text
2021
S udy o he ene gy eco e y o animal
by-p oduc s and analysis o he ene gy
ma ix o he ene gy sel -su iciency o
indus ial animal slaugh e and p ocessing
Mas e 's Deg ee in Renewable Ene gies, Uni e si y o La Laguna
José Ay hami Pé ez Remedios
Tu o s:
Ka ina El i a Rod íguez Espinoza
Jose F ancisco Gómez González
Abs ac
Tene i e is one o he main islands o he Cana y Islands, which, due o i s cha ac e is ics as he
ou e mos egion, has a high ene gy dependence as well as a limi a ion on a ailable e i o y; in
addi ion o being designa ed as a Remo e Zone, he elimina ion o Animal By-P oduc s (ABPs)
in land ills is pe mi ed. This ea men does no con ibu e o he cu en end o a ci cula
economy and nega i ely ha ms he en i onmen . The ene gy eco e y o his was e h ough
anae obic diges ion o he p oduc ion o biogas would enhance he use o enewable ene gies,
con ibu ing he mea indus y o ene gy independence and be e managemen o he was e
gene a ed, p omo ing an ene gy ansi ion owa ds cleane ene gies in line wi h he Sus ainable
De elopmen Goals, especially SDG 7, "A o dable and non-pollu ing ene gy". The s udy o he
po en ial o biome haniza ion o hese by-p oduc s has been ca ied ou bo h sepa a ely and in
co-diges ion in sea ch o he bes biogas p oduc ion. O he samples s udied, only biogas was
ob ained in he anae obic diges ion o he umen con en , sewage sludge and o he co-diges ion
o isce a (ca le, pigs, goa s, sheep and abbi ), aw blood and sewage sludge. Highligh ing, o
he la e shows a p oduc ion o 972 mL o biogas / g VS o he mix u e and his would ha e a
o al o 499 MWhe o elec ical ene gy o he es ima ed was e o Tene i e du ing he yea 2019.
Keywo ds: was e- o-ene gy, Tene i e, anae obic diges ion, animal by-p oduc s, slaugh e house,
enewable ene gy
Table o con en s
1. In oduc ion ........................................................................................................................... 1
1.1. The case o Cana y Islands ............................................................................................ 3
2. Ma e ials and me hods .......................................................................................................... 4
2.1 Quan i ica ion o animal by-p oduc s in Tene i e ......................................................... 4
2.2 Anae obic diges ion....................................................................................................... 4
2.2.1 Raw ma e ials ........................................................................................................ 4
2.2.1 P epa a ion o biodiges e ..................................................................................... 4
2.2.2 Reac i a ion o biodiges e .................................................................................... 5
2.2.3 Quan i ica ion o gases .......................................................................................... 6
2.2.4 Composi ion o gases ............................................................................................ 6
2.2.5 Analysis o o al, ola ile and ixed solids. ........................................................... 6
3. Resul s and discussion ........................................................................................................... 8
3.1 Quan i ica ion o animal by-p oduc s in Tene i e ......................................................... 8
3.2 Anae obic diges ion....................................................................................................... 9
3.2.1 Gas p oduc ion ...................................................................................................... 9
3.2.2 Gas composi ion .................................................................................................. 15
3.2.3 To al, ola ile and ixed solids ............................................................................ 15
3.3 Ene gy p oduc ion o biogas ....................................................................................... 16
4. Conclusions ......................................................................................................................... 19
5. Acknowledgemen s ............................................................................................................. 20
6. Re e ences ........................................................................................................................... 21
Figu es
Figu e 1. G ow h o mea p oduc ion by egion and mea ype in 2029 om 2017 and 2019
a e age da a o he wo ld o each animal. .................................................................................. 1
Figu e 2. Accumula ed gas p oduc ion o umen con en samples. .......................................... 11
Figu e 3. Accumula ed gas p oduc ion o sewage sludge samples. .......................................... 11
Figu e 4. Accumula ed gas p oduc ion o aw blood samples. ................................................. 12
Figu e 5. Accumula ed gas p oduc ion o dehyd a ed blood samples. ....................................... 12
Figu e 6. Accumula ed gas p oduc ion o isce a samples. ...................................................... 13
Figu e 7. Accumula ed gas p oduc ion o isce a and aw blood samples. .............................. 13
Figu e 8. Accumula ed gas p oduc ion o isce a and dehyd a ed blood samples. .................. 14
Figu e 9. Accumula ed gas p oduc ion o isce a, aw blood and sewage sludge samples. ..... 14
Tables
Table 1. Pa ame e s used o es ima e quan i y o animal by-p oduc s. ........................................ 4
Table 2. Composi ion o he samples acco ding o he ypes o animal by-p oduc s. .................. 5
Table 3. Samples eac i a ed in his s udy. .................................................................................. 6
Table 4. Es ima ion o he quan i y o animal by-p oduc s, in kilog ams, by each animal p oduced
in he slaugh e house. .................................................................................................................... 8
Table 5. To al o animal by-p oduc s in Tene i e in 2019. ........................................................... 9
Table 6. Gas p oduc ion and pe iod o ime by sample. ............................................................. 10
Table 7. A e age and maximum me hane composi ion ob ained o each sample. ..................... 15
Table 8. Solid con en be o e and a e anae obic diges ion. ..................................................... 16
Table 9. Dec ease in ola ile solid. ............................................................................................. 16
Table 10. Ene gy es ima ion esul s ob ained. ............................................................................ 17
Table 11. Biochemical me hane po en ial o each sample s udied. ............................................ 18
1
1. In oduc ion
Highe popula ion g ow h, globaliza ion and echnological de elopmen s p oducing an inc easing
o ene gy demand, was e gene a ion and an h opogenic emissions [1]. The ene gy p oduc ion
scena ios a e e y pollu ing because o majo i y a e p oduced wi h ossil uels, a non- enewable
uel. In Spain, only he 37.5% o he elec ic ene gy comes o enewable sou ces [2]. In 2017, o
example, 73.9 % o he uel needed o gene a ing p ima y non- enewable ene gy was ob ained
om Alge ia, Saudi A abia, Nige ia, Mexico and Pe u, among o he s [3]. On he o he hand,
was e is e y impo an because he land ill uses up a la ge amoun o land ha could be used o
o he p oduc i e ac i i ies such as ag icul u e. On he o he hand, he Spanish ax on land ill was
highe han 50% in 2019 [3], [4]. In addi ion, land ills cause en i onmen al p oblems as bad
smells and me hane emissions, one o he mos pollu an gases.
Land ills a e no he bes ea men o was e, because hey do no ollow he ci cula economy
whe e was e is ans o med in o a esou ce o be used again in he same p ocess o in o he
p ocesses. One o he mos widely used ea men s oday is o ans o m his was e in o ene gy,
known in he li e a u e as was e- o-ene gy (WTE). The e a e di e en was e- o-ene gy
al e na i es o p oduce ene gy om biomass sou ces, g ouped in he mochemical p ocesses and
biocon e sion p ocesses [5]. Whe e adequa e echnology depends on he biomass cha ac e is ics
and p ope ies. Biocon e sion p ocesses, such as anae obic diges ion, a e mo e app op ia e o
biomass sou ces con aining mo e han 50% mois u e, whe eas he mochemical p ocesses, such
as biomass combus ion, a e a be e op ion. Al hough, he e a e o he echnologies wi h less
ma u i y like py olysis, gasi ica ion, and e men a ion [5].
The high nu i ional alue o mea , i.e. high p o ein, bioa ailable mine als and i amins con en ,
esul s in an inc easing demand o li es ock p oduc s and consequen ly, in inc easing animal by-
p oduc s gene a ion o igina ing in slaugh e houses [6]. Managemen o animal by-p oduc s o
ood indus y is e y impo an o ensu e he sa e y o he human and animal ood chain [7]. The
animal by-p oduc s (ABPs) in slaugh e houses a e was e om he p ocess o mea indus y. The
Figu e 1 shows ha mea p oduc ion is g owing, and acco ding o he Food and Ag icul u e
O ganiza ion (FAO), in 2029 he e is going o be an 80% inc ease compa ed o he a e age alues
o he 2017-2019 se ies. Fo ha , he amoun o was e p oduced will also ise.
Figu e 1. G ow h o mea p oduc ion by egion and mea ype in 2029 om 2017 and 2019 a e age da a
o he wo ld o each animal. Sou ce: [8].
Then, ABPs a e necessa y sani a y ules o p e en and minimize isks o public and animal heal h
o p ese e he sa e y o he ood and he animal chain [9]. The e a e wo ules, one o his is
Regula ion (EC) 1069/2009, which ABPs a e ca ego ises based on hei isk[10] and Regula ion
(EC) 142/2011, which es ablishes heal h ules o animal by-p oduc s and de i ed p oduc s no
2
in ended o human consump ion [11], [12]. This egula ion was adap ed o Spanish legisla ion
by Royal Dec ee 1528/2012 [13].
ABPs a e classi ied in o h ee g oups (ca ego ies 1, 2 and 3) acco ding o Regula ion (EC)
1069/2011, whe e dec easing o de signi ies an inc ease in dange ousness. Following ha ,
Regula ion (EC) 142/2011 desc ibes he managemen o hese by-p oduc s, such as he necessa y
p e- ea men o use hem in an applica ion, such as ene gy eco e y o animal ood. As ene gy
p e- ea men is necessa y o ensu e ood sa e y in he p ocess, a oiding he ans e o possible
diseases om animals o people, hese p e- ea men s can be he mal o he mochemical [14].
Nume ous s udies ha e been conduc ed o examine he e ec o p e- ea men on biogas
p oduc ion in o de o ind he bes me hod o imp o ing anae obic diges ion pe o mance.
Ca e e e al. ha e ca ied ou a s udy o he di e en p e- ea men s, obse ing ha wi h
he mochemical p e- ea men s, be e esul s a e ob ained in he p oduc ion o biogas [14]. I is
highligh ed ha wi h animal by-p oduc s, he he mochemical p e- ea men s p esen be e
esul s on a labo a o y scale, highligh ing he combina ion o he mal p e- ea men and
saponi ica ion, due o he high a con en o hese by-p oduc s. Emphasizing ha p e- ea men
can imp o e he po en ial o biome haniza ion by up o 50% [15].
The ag icul u e and li es ock was e a e gene a ed in huge quan i ies wo ldwide and possess
se ious en i onmen al and heal h isks. The e o e, solu ions ha e been de eloped o his
p oblem. Anae obic diges ion is one o he solu ions o con e a was e ha has no alue in o
o he by-p oduc s ha do [16]. Cu en ly, mos de eloping coun ies ha e al eady used he
anae obic diges ion p ocess as a unique way o implemen was e- o-ene gy echnologies o
gene a e clean ene gy [17]. In pa icula , he case o animal by-p oduc s ha a e p oduced om
slaugh e houses has a g ea po en ial o he gene a ion o biogas [18], [19]. In his sec o , he e
a e nume ous in es iga ions whe e s udies o di e en anae obic diges ion echnologies such as
ba ch and semi-ba ch diges ion ha e been ca ied ou [17-20]. In addi ion, he e a e con igu a ions
in which he s ages o diges ion a e sepa a ed in o wo eac o s, as is he case wi h he anae obic
memb ane diges e [24]. On he o he place, he con ol o anae obic diges ion wi h he egula ion
o pa ame e s such as pH and empe a u e is impo an o he op imal e olu ion and g ow h o
me hanogenic bac e ia, which p o ide he g ea es composi ion o biogas. Schmid e al. ca y ou
a s udy o he e ec o seasonal empe a u e a ia ions on he anae obic diges ion p ocess whe e
i is obse ed ha a low ambien empe a u es, hey gene a e a nega i e impac on biogas
p oduc ion and p ocess s abiliza ion [25]. Apa om he animal by-p oduc eco e y s udy, he e
a e a icles in which ene gy eco e y by anae obic diges ion o slaugh e house sludge is s udied,
whe e anae obic up low eac o s ha e been used [26] o s udies o cogene a ion wi h o he
ag icul u al elemen s ha allows o be e pe o mance [27]. Expe imen s ha e also been made
wi h o he was e such as was e om a poul y indus y [28]. Then, all a e ocused on he
op imiza ion and cha ac e iza ion o was e po en ial o in he gene al analysis o he po en ial in
a coun y like Indonesia o I an [17], [29].
On he o he hand, he p ocess o anae obic diges ion is a biological p ocess, hen condi ions o
how i de elops a e impo an since hey a ec he p oduc ion o biogas by he mic obial
communi y. The e o e, wo king condi ions a e unde con inuous in es iga ion as hey depend on
each aw ma e ial used in he p ocess. Mao e al. analyse he s udy pa ame e s o anae obic
diges ion ha mus be op imized o achie e be e pe o mance, wi h pH, C/N a io, o ganic load
and e en ion ime [30]. In addi ion, due o he high ola ile a y acid con en o slaugh e house
was e [31] he co-diges ion o hese esidues wi h o he ag o-indus ial was es (such as oli e
lea es and o ange peel) and also adjus ing he C/N a io a e s udied [6]. Rod íguez-Abalde e al.
s udy he op imiza ion o anae obic diges ion p e iously pas eu ized wi h po k slu y and
glyce ine [32]. Ano he al e na i e o co-diges ion has been seen ha i is anae obic diges ion in
mul is age whe e p oduc ion is imp o ed. A case is anae obic diges ion in wo s ages uni ied wi h
empe a u e a ia ion, he mophilic empe a u es (55 °C) du ing he phase o hyd olysis and
acidi ica ion o he ma e ial and mesophilic condi ions subsequen ly (35 °C), ensu ing g ea e
s abili y and di e si y o me hanogenic bac e ia in he me hane p oduc ion phase [33]. Ano he
way o gi e s abili y o he p ocess is by adding inoculum, which being he al eady diges ed ma e
3
whe e he ecosys em o bac e ia ha eeds on he o he ma e ha is added o i has been c ea ed
[18].
1.1. The case o Cana y Islands
The Cana y Islands a e one o he ou e mos egions o Eu opean Union. They ace pe sis en and
combined di icul ies ha hinde hei socio-economic de elopmen : g ea emo eness, insula i y,
small a ea, complex o og aphy and economic dependence on a small numbe o p oduc s. Fo his
eason, Cana y Islands is called Remo e A ea om 1 o Ma ch o 2012 [7] and i has been
ex ended se e al imes and nowadays i is un il 15 o June o 2022 [34]. This name was decla ed
by he Cana y Islands Adminis a ion because o he special o og aphic condi ions o he Cana y
Islands o he ope a ions o wi hd awal, anspo , handling, and s o age o animal by-p oduc s,
oge he wi h he emo eness and insula i y o he e i o y. Then, animal by-p oduc s can be aken
o he land ill whene e en i onmen al complexes ha e en i onmen al au ho iza ion, and emo al
and ans e o such by-p oduc s om gene a ing ac i i ies o en i onmen al complexes we e
ca ied ou by companies au ho ized o he pu pose. To his o m o ensu e aceabili y and
ele an con ols by means o he co esponding eco ds and documen s [34].
A pa o his, each island ha compose Cana y Islands o ms an isola ed ene gy sys em wi h an
ex e nal ene gy dependence o ossil uels and a limi a ion o he e i o y. Each ene gy sys em
mus end o ene gy ansi ion owa ds a cleane one, a ou ing he pene a ion o enewables wi h
a manageable enewable ene gy like biogas. This is in line wi h he goal o he Sus ainable
De elopmen Goal (SDG) numbe 7, “Ensu e access o a o dable, eliable, sus ainable and
mode n ene gy o all”. Likewise, complying wi h law published he 21 o May o his yea , Law
7/2021 called “Clima e Change and Ene gy T ansi ion Law”, which highligh s he s eps o a
clean ene gy ansi ion.
In he p esen s udy, he a ailable da a on was e gene a ed and disposed in he land ill by he
slaugh e house on he island o Tene i e is collec ed and analysed. Subsequen ly, i is
expe imen ally de e mined wi h samples supplied by he slaugh e house how much ene gy ha is
possible o ob ain om he was ed by-p oduc s. This in o ma ion will make i possible o
de e mine he sel -gene a ion capaci y a ailable in his ype o indus ial ac i i y using i s own
animal by-p oduc s.
4
2. Ma e ials and me hods
2.1 Quan i ica ion o animal by-p oduc s in Tene i e
The Cana y Islands Go e nmen has a quan i ica ion o he numbe o animal (head) slaugh e ed
in Tene i e, which includes bo ine, po cine, goa and o ine and abbi . This s udy is ca ied ou
wi h he da a collec ed o he i s ime du ing he yea 2019.
The es ima ion o he quan i y (kg/head) o animal by-p oduc s is es ima ed ollowing published
pa ame e s ( o see Table 1). Then, each animal was used a pa ame e o bibliog aphy by head.
Fo bo ine and po cine, he pa ame e s o he head a e s udied by Sagas ume e al. [35]. In he
case o goa and o ine conside ed as a small uminan s wi h a median weigh o 40 kg, 50% o
isce a and 3% o blood [17], [36]. Finally, he abbi s ha e a median weigh o 2.30 kg and a
40% was e a e [37].
Table 1. Pa ame e s used o es ima e quan i y o animal by-p oduc s.
Species
Visce a
(kg/head)
Blood
(kg/head)
Bo ine
91.80
17.20
Po cine
9.22
4.35
Goa -O ine
20.00
1.20
Rabbi
0.92
-
2.2 Anae obic diges ion
2.2.1 Raw ma e ials
In Tene i e, o send animal by-p oduc s o he land ill, he slaugh e house has o pays an
au ho ized manage o anspo hem o he land ill. On he o he hand, because he was e mus
be solid ma e ial o be elimina ed on he land ill, he blood is dehyd a ed using s eam a 180ºC
o 40 minu es o send o he land ill. Consequen ly, he e ec o aw and dehyd a ed blood on
biogas p oduc ion was in es iga ed in his s udy.
These animal by-p oduc s mus be sani ized, acco ding o Regula ion (EU) 142/2011, and he p e-
ea men used in his s udy was pas eu isa ion o 24 hou s a 85 ºC o ensu e ha a empe a u e
o 70 °C is eached inside he sample o one hou . Be o e ha , animal by-p oduc s mus be cu
in o pieces smalle han 12 mm.
The animal by-p oduc s used a e he mix o isce a by each animal (bo ine, po cine, goa , o ine
and abbi ) and, he blood and sewage sludge o a mix o all animals. The isce a p opo ion was
acco ding o he dis ibu ion o isce a quan i y o each animal.
2.2.1 P epa a ion o biodiges e
ISO bo le we e used as biodiges e s. In each diges e , 60 g o animal by-p oduc s pas eu ized
we e placed, excep he biodiges e wi h umen con en due o i s low densi y only we e placed
15 g. Then, 290 mL o dis illed wa e was added, and he con en was shaken and he pH was
measu ed. A e ha , 4.8 g NH4Cl (pu i y 99.5 %, Pan eac) we e added o p o ide he medium
wi h a ni ogen sou ce, 540 mg o CaCO3 (pu i y 99.0 %, Pan eac) and 10 mL o bu e solu ion
(pH=7.0 (20ºC), Scha lau) we e subsequen ly added o ac as a bu e and pH was measu ed again.
In he case o he umen con en was added 2.4 g NH4Cl, 270 mg o CaCO3 and 10 mL o bu e
solu ion o 7.0 pH. 4M NaOH solu ion (pu i y 99.0%, Scha lau) was added i necessa y o achie e
a pH in he ange o 7.5-8.5. A e ha , biodiges e s we e he me ically sealed wi h a GL45 cap
11
Figu e 2. Accumula ed gas p oduc ion o umen con en samples.
3.2.1.2 Sewage sludge
In slaugh e houses, a la ge olume o wa e is used and as esul a la ge amoun o he by-p oduc
o wa e sewage sludge is p oduced.
In Figu e 3, biogas accumula ed p oduc ion is shown wi h a o al olume o 1,465 and 329 mL/g
o VS, samples 3 and 4, espec i ely. In his pe iod was no necessa y he eac i a ion o he
samples, bu sample 4 s opped biogas p oduc ion al hough i s inal pH was 8.35. An expe imen al
e o could explain his beha iou .
3.2.1.3 Raw blood
O he animal by-p oduc s gene a ion is blood and, i s accumula ed gas p oduc ion is shown in
Figu e 4. Exponen ial g ow h can be seen in ha samples in he i s week ollowed by a mo e
g adual inc ease. The gas p oduc ion was 205 and 296 mL/g o VS, o samples 5 and 6,
espec i ely. In he pe iod o 115 days o diges ion, no eac i a ion o samples was equi ed.
0
200
400
600
800
1000
1200
1400
1600
1800
2000
050 100 150
Accumula ed Gas P oduc ion (mL)
Time (days)
Sample 1
Sample 2
0
2000
4000
6000
8000
10000
12000
14000
050 100 150
Accumula ed Gas P oduc ion (mL)
Time (days)
Sample 3
Sample 4
Figu e 3. Accumula ed gas p oduc ion o sewage sludge samples.
12
Figu e 4. Accumula ed gas p oduc ion o aw blood samples.
3.2.1.4 Dehyd a ed blood
The dehyd a ed blood is he same blood as aw blood bu i is p e- ea ed o emo e mois u e, so
ha i s anspo can be op imised, in addi ions o his, liquid was e canno be aken o he land ill.
The gas p oduc ion was 51 and 77 mL/g o VS, o samples 7 and 8, espec i ely. The beha iou
o hese gas p oduc ion is shown in Figu e 5. I is obse ed ha he gas p oduc ion is highe du ing
he i s mon h app oxima ely and hen he gas p oduc ion a e dec eased. A e 75 days bo h
samples we e eac i a ed bu quickly inhibi ed and he p oduc ion s opped.
Figu e 5. Accumula ed gas p oduc ion o dehyd a ed blood samples.
3.2.1.5 Visce a
This sample is a mix o he isce a o bo ine, po cine, goa , o ine and abbi . The accumula ed
gas p oduc ion has an exponen ial ini ial beha iou simila o aw blood wi h a e y as ini ial
p oduc ion.
As shown in Figu e 6, bo h samples a e eac i a ed wice a e 62 and 102 days, esul ing in wo
changes in he gas p oduc ion cu e, wi h he i s eac i a ion inc easing gas p oduc ion was
highe han in he second. The gas p oduc ion o isce a samples was 59 and 31 mL/g o VS o
samples 9 and 10, espec i ely.
-
100
200
300
400
500
600
700
800
900
020 40 60 80 100 120
Accumula ed Gas P oduc ion (mL)
Time (days)
Sample 5
Sample 6
-
100
200
300
400
500
600
700
020 40 60 80 100 120
Accumula ed Gas P oduc ion (mL)
Time (days)
Sample 7
Sample 8
13
Figu e 6. Accumula ed gas p oduc ion o isce a samples.
3.2.1.6 Visce a and aw blood
The co-diges ion o isce a wi h aw blood can show he e ec o he blood gas p oduc ion wi h
espec o isce a samples. Add blood o he isce a imp o e diges ion because he gas p oduc ion
inc ease, bu he g ow h a e was slowe a he beginning and hen i was highe han he isce a
alone. In Figu e 7 shows he beha iou o his mix u es. Bo h samples we e eac i a ed a e 61
days, bu sample 12 emained nea ly cons an hen, ano he agen o he han pH could explain he
momen a y inc ease in gas p oduc ion, ha was 122 and 156 mL/g o VS, o samples 11 and 12,
espec i ely.
Figu e 7. Accumula ed gas p oduc ion o isce a and aw blood samples.
3.2.1.7 Visce a and dehyd a ed blood
The beha iou o co-diges ion o isce a wi h dehyd a ed blood is he same as ha o only
dehyd a ed blood, and he p e- ea men has a nega i e impac on gas p oduc ion.
Because he pH is less han 7, bo h samples should be eac i a ed a e 60 days. Then, gas
p oduc ion le elled o . A e ha , he gas p oduc ion did no inc ease as much as he o he
samples.
-
100
200
300
400
500
600
700
800
050 100 150
Accumula ed Gas P oduc ion (mL)
Time (days)
Sample 9
Sample 10
-
200
400
600
800
1.000
1.200
050 100 150
Accumula ed Gas P oduc ion (mL)
Time (days)
Sample 11
Sample 12
14
The gas p oduc ion o hese mix u es was 113 and 131 mL/g o VS o samples 13 and 14,
espec i ely. The p oduc ion beha iou is shown in Figu e 8, wi h an exponen ial gas g ow h on
he i s wen y days and hen s abilized.
Figu e 8. Accumula ed gas p oduc ion o isce a and dehyd a ed blood samples.
3.2.1.8 Visce a, aw blood and sewage sludge
In o de o ep esen he diges ion o all animal by-p oduc s gene a ed in Tene i e was analysed
his sample o he pu pose o assess he ene gy po en ial allowing o he ene gy alo isa ion o
hese animal by-p oduc s.
The biogas p oduc ion o hese samples was 972 and 189 mL/g o VS, o sample 15 and sample
16, espec i ely. Sample 15 is he hi d sample wi h mo e biogas p oduc ion and he only one o
he co-diges ed samples in which mo e biogas was ob ained. In compa ison o isce a and aw
blood mix u e, in his case he gas p oduc ion is slowe and achie es high alues. These samples,
howe e , ha e p oduced o a long ime wi hou being eac i a ed. The beha iou o he biogas
p oduc ion is shown in he Figu e 9, whe e he e a e some peaks o p oduc ion ha can be ela ed
wi h a sel -adjus men o he ecosys em o me hanogenic bac e ia.
Figu e 9. Accumula ed gas p oduc ion o isce a, aw blood and sewage sludge samples.
-
100
200
300
400
500
600
700
800
900
020 40 60 80
Accumula ed Gas P oduc ion (mL)
Time (days)
Sample 13
Sample 14
0
500
1000
1500
2000
2500
3000
3500
020 40 60 80 100
Accumula ed Gas P oduc ion (mL)
Time (days)
Sample 15
Sample 16
15
3.2.2 Gas composi ion
Table 7 shows he a e age me hane composi ion ob ained in his s udy.
Table 7. A e age and maximum me hane composi ion ob ained o each sample.
Sample
A e age o me hane
composi ion (%)
Maximum me hane
composi ion (%)
Rumen con en
34.13
64.74
Sewage sludge
48.74
68.92
Raw blood
3.66
16.46
Dehyd a ed blood
0.04
0.18
Visce a
0.03
0.32
Visce a and aw blood
13.36
32.29
Visce a and dehyd a ed
blood
3.14
28.31
Visce a, aw blood and
sewage sludge
42.99
69.19
Only umen con en , sewage sludge, and he co-diges ion o isce a and aw blood wi h sewage
sludge p oduced biogas because i s me hane composi ion is highe han 55%. The e o e, hey
ha e he po en ial o be used o ob ain elec ical o he mal ene gy, because me hane is a gas wi h
a high ene gy po en ial. Cu en ly, he umen con en wi h a high ege al biomass composi ion is
used in ae obic diges ion as compos , and hen i is used as a bio e ilize in ag icul u e. Al hough
wi h anae obic diges ion he by-p oduc is he same as bio e ilize , bu his p ocess gene a es
ene gy oo. O he s, like aw blood, co-diges ion o isce a wi h aw blood o co-diges ion o
isce a wi h dehyd a ed blood he me hane concen a ion is lowe han 55% as well. Samples ha
lead o lowe me hane, he e o e gas ich in ca bon dioxide can be used o ans o m his CO2 o
o he p oduc s wi h highe ene gy alue as dime hyl e he (BioDME), whe e he gas is con e ed
o me hanol wi h a ca aly ic p ocess be o e BioDME p oduc ion, addi ionally biome hanol (Bio-
MeOH) also can be ob ained.
3.2.3 To al, ola ile and ixed solids
Solid analysis is necessa y o de e mining he amoun o deg ada ion o o ganic ma e ials.
Table 8 shows he solid analysis be o e and a e diges ion anae obic p ocess wi h o al,
ixed and ola ile solids.
16
Table 8. Solid con en be o e and a e anae obic diges ion.
Sample
TS eed
(%)
FS eed
(%)
VS eed
(%)
TSou
(%)
FSou
(%)
VSou
(%)
Rumen con en
93.5
8.0
92.0
6.6
19.4
80.6
Sewage sludge
97.5
20.4
79.6
14.5
34.6
65.4
Raw blood
22.3
4.2
95.8
2.1
43.8
56.2
Dehyd a ed blood
24.9
0.0
100.0
1.9
50.0
50.0
Visce a
42.7
3.6
96.4
3.3
50.0
50.0
Visce a and aw blood
38.2
2.6
97.4
3.0
33.3
66.7
Visce a and
dehyd a ed blood
39.8
3.7
96.3
3.4
30.6
69.4
Visce a, aw blood
and sewage sludge
46.8
12.6
87.4
5.4
24.5
75.5
F om hese da a, he dec ease in ola ile solids can be calcula ed, which will gi e an idea o he
deg ada ion o he solids. The esul s ob ained a e p esen ed in Table 9.
Table 9. Dec ease in ola ile solids.
Sample
ola ile was e
(g /100g diges a e)
ΔVS
(%)
Rumen con en
5.32
93.82
Sewage sludge
9.48
87.78
Raw blood
1.18
94.48
Dehyd a ed blood
0.95
96.18
Visce a
1.65
95.99
Visce a and aw blood
2.00
94.63
Visce a and dehyd a ed
blood
2.36
93.84
Visce a, aw blood and
sewage sludge
4.08
90.03
Anae obic diges ion is a p ocess in which o ganic ma e ial can be educed, and he esul s show
ha he educ ion is be ween 90.0 and 96.2%, been he highe o dehyd a ed blood and he lowe
o he mix u e o isce a, aw blood and sewage sludge. Ne e heless Table 9 show ha he e
a e s ill a ela i e high p opo ion o ola ile in he diges a e o be able o con inue he diges ion
p ocess. The diges a e wi h he highes p opo ion o ola ile solids is he umen con en , al hough
he one wi h he highes con en o ola ile solids pe 100 g ams o diges a e is he sewage sludge.
Besides, anae obic diges ion by-p oduc s, he diges a e, can be used like e ilize in he
ag icul u e in ag eemen p og ess wi h o he ci cula economy concep .
3.3 Ene gy p oduc ion o biogas
F om he poin o iew o ene gy eco e y om biogas some o he samples used p oduce a gas
wi h a me hane composi ion g ea e han 55%, which can hen be used o ob ain he mal and
elec ical ene gy h ough cogene a ion. In he case o slaugh e houses bo h ypes o ene gy a e
necessa y and he biogas gene a ed could be used. The ene gy can be es ima ed by he nex
equa ion:
17
𝐸𝑏𝑖𝑜𝑔𝑎𝑠 = 𝐶 × 𝐶𝐻4× 𝑃 × 𝜂
(4)
whe e Ebiogas is he quan i y o elec ici y o hea ene gy p oduced (kWh/yea ); C ep esen s he
lowe calo i ic alue o me hane, which was conside ed as 36 MJ (o 10 kWh) pe cubic me e o
me hane (1 m3 CH4 = 36 MJ; 1 kWh = 3.6 MJ; 1 m3 CH4 = 10 kWh); CH4 ep esen s he me hane
con en ; P is he amoun o biogas p oduced pe yea o he biogas po en ial as desc ibed in Eq.
(4) (m3/yea ); and 𝜂 ep esen s he o e all e iciency o he con e sion o biogas (%). I is no ed
ha he 𝜂 alues (𝜂𝑒 o 𝜂𝑐) we e conside ed as 𝜂𝑒 = 25% (e iciency o hea - o-elec ici y
con e sion) and 𝜂𝑐 = 80% (e iciency o he combus ion p ocess), espec i ely, o elec ic and
he mal ene gies [40].
In his pape , he esul s om each sample we e analysed o es ima e he ene gy p oduc ion using
equa ion (4. Table 10 he es ima ion o ene gy p oduc ion wi h co-gene a ion, elec ical and
he mal ene gy. The samples mix u e o he p incipal animal by-p oduc s ( isce a, sewage sludge
and aw blood) has he highes ene gy p oduc ion ans o ming in a good al e na i e o educe he
was e gene a ed in he slaugh e house, allowing he gene a ion o 499 MWh/yea and 5,747
GJ/yea elec ical and he mal ene gy in 2019, espec i ely.
Table 10. Ene gy es ima ion esul s ob ained.
Samples
Elec ical
ene gy
(kWh/yea )
Elec ical ene gy
(MWh/yea )
The mal
ene gy
(MJ/yea )
The mal
ene gy
(GJ/yea )
Sewage sludge
333,034
333
3,836,552
3,837
Raw blood
397
0.40
4,571
4.57
Dehyd a ed
blood
1,9
1.95E-03
22
0.02
Visce a
16
1.62E-02
186
0.19
Visce a and aw
blood
14,063
14
162,002
162
Visce a and
dehyd a ed blood
3,166
3
36,477
36
Visce a, aw
blood and
sewage sludge
498,876
499
5,747,051
5,747
O e all, he biological me hane po en ial (BMP) is usually impo an in he anae obic diges ion
analysis o cha ac e ize each was e. In his s udy, Table 11 shows he BMP o each sample in
mL g VS−1 whe e he ange o alues is in he ange om 49.5 o 650.9 mLCH4 gVS−1 [41].
18
Table 11. Biochemical me hane po en ial o each sample s udied.
Sample
Me hane
p oduc ion
(mL/g VS)
Rumen con en
374
Sewage sludge
714
Raw blood
8
Dehyd a ed blood
-
Visce a
-
Visce a and aw blood
16
Visce a and dehyd a ed blood
4
Visce a, aw blood and sewage
sludge
418
Cu en ly, he e a e some s udies on ene gy mix o sel -su icien slaugh e house o educe he
impac o his indus y on he en i onmen al.
A pa o he anae obic diges ion as manageable enewable ene gy due o biogas can be s o aged.
Al hough his enewable ene gy educes emissions compa ed o o he ea men s, i s emissions
a e no ze o, so al e na i es a e sough o educe he ene gy consump ion needed o keep he
eac o empe a u e cons an . Acco ding o Da wesh e . al. he biogas p oduc ion can use sola
ene gy as i s main ene gy sou ce o p o ide he mesophilic empe a u es needed o e men a ion
[42]. O he s udy used pho o ol aic he mal echnology, Concen a ed Pho o ol aic The mal
(CPVT) collec o s, o p oduce elec ici y o upg ading biogas o biome hane and hea o hea ing
he biodiges e [43].
A pa o his, in acco dance wi h “P ojec ed Cos s o Gene a ing Elec ici y 2020” he alue o
le elized cos o ene gy o pho o ol aic is lowes p ice o low-ca bon echnologies o p oduce
ene gy because i has had a huge all in p ices. Then, he mix o pho o ol aic wi h biogas can be
a good choice. In ac , acco ding o he Pho o ol aic Geog aphical In o ma ion Sys em (PVGIS)
a he loca ion o he main slaugh e houses in Tene i e, he pho o ol aic esou ce is e y good
wi h a mon hly a e age global i adia ion pe squa e me e o 172 kWh/m2 wi h an op imal ixed
slope o he modules o 23ºC.
To know he iabili y o his ene gy gene a ion sys em, i is necessa y o design he sys em
ollowing he ene gy demand o he slaugh e houses. I so, his sys em would make he mea
indus y mo e sus ainable om an en i onmen al and economic poin o iew.
19
4. Conclusions
The animal by-p oduc s ha e a po en ial o ene gy eco e y h ough anae obic diges ion. As a
esul , his p ocess is an app oach o he ea men o was e dumped in land ills, a oiding anspo
and land ill emissions and inancial expenses o pay an agen o ca y ou he anspo o he
goods. In addi ion, he blood does no ha e o submi o a he mal p ocess because i does no
imp o e he co-diges ion o ABPs and ene gy would be was ed.
A mix u e o he majo i y o animal by-p oduc s gene a ed in Tene i e, wi h an es ima ion o
1,292 onnes o 2019, and a p opo ion analysed in his ex , gene a e a biogas p oduc ion o 580
mL/g SV and a biochemical me hane po en ial o 418 mL CH4 / g SV. A e wa ds, animal
p oduc s will gene a e an a e age o 499 MWh/yea and 5,747 GJ/yea o elec ical and he mal
ene gy.
O e all, wi h his al e na i e o ea men o animal by-p oduc s con e ing his was e in o a
esou ce in he ene gy eco e y o supply he mea indus y ene gy demand, u ning his indus y
in o a mo e sus ainable and mo e sel -su iciency a ou ing he ci cula economy.
20
5. Acknowledgemen s
The au ho s would like o hank Ma ade o Insula de Tene i e S.A. o p o iding samples o he
ABPs and helping us o unde s and he p ocess and p o iding some was e gene a ion da a.
This esea ch has been co- unded by FEDER unds, INTERREG MAC 2014-2020 p og am,
wi hin he ENERMAC p ojec (MAC/1.1a/117) and ACLIEMAC p ojec (MAC2/3.5b/380).