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Analyzing the production, quality, and potential uses of solid recovered fuel from screening waste of municipal wastewater treatment plants

De la Torre Bayo, Juan Jesús,Zamorano Toro, Montserrat,Torres Rojo, Juan Carlos,Rodríguez, Miguel L.,Martín Pascual, Jaime

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EMASAGRA 4325

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P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 A ailable online 4 Ma ch 2023 0957-5820/© 2023 The Au ho (s). Published by Else ie L d on behal o Ins i u ion o Chemical Enginee s. This is an open access a icle unde he CC BY-NC-ND license (h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/). Analyzing he p oduc ion, quali y, and po en ial uses o solid eco e ed uel om sc eening was e o municipal was ewa e ea men plan s Juan Jesús De la To e-Bayo a , Mon se a Zamo ano a , Juan C. To es-Rojo b , Miguel L. Rod íguez c , Jaime Ma ín-Pascual a , * a Depa men o Ci il Enginee ing. Uni e si y o G anada, G anada, Spain b Juan Ca los To es, Emasag a S.A., G anada, Spain c Depa men o Depa men o Applied Ma hema ics, Uni e si y o G anada, Spain ARTICLE INFO Keywo ds: Was ewa e sc eenings Solid eco e ed uel Was e o ene gy Ci cula economy Pelle Densi ica ion ABSTRACT O e ime, was ewa e managemen e ol es in o a ci cula model, p oducing ene gy and mo ing owa ds ze o was e. The usual sc eening was e ea men is he elimina ion, wi h no ene gy eco e y p ocesses. As an al e - na i e, he p oduc ion o solid eco e ed uel (SRF) om sc eening has been s udied, bo h non-densi ied and densi ied, in pelle o m. The densi ica ion was de eloped, aking as a iables he inpu mois u e and size o he die, ob aining 20 di e en samples. The op imum pelle izing condi ions a e an inpu mois u e con en o 10% and dies wi h a comp ession a io o 6/20, 6/24 and 8/32. SRF p ope ies ha e been e alua ed based on a quali y p oposal p esen ed in his pape , which has been de eloped gi en he lack o uni o mi y in he exis ing SRF s anda ds. The SRF p oduced complies wi h uel quali y equi emen s, such as lowe calo i ic alue, wi h alues be ween 13.37 and 25.65 MJ/kg; Cl and Hg con en , wi h maximums o 0.066% and 1.0 ×10 −5 mg/MJ, espec i ely; and ash con en , be ween 7.22% and 9.85%. Ene gy om was e plan s could be he des ina ion o all he SRF p oduced. I s use in cemen plan s and gasi ica ion p ocesses, mo e es ic i e han he p e ious one, would equi e manu ac u ing p ocesses wi h adequa e mois u e le els and die size. 1. In oduc ion The pu pose o a municipal was ewa e ea men plan (WWTP) is o educe he pollu an load o wa e a e use and be o e e u ning i o he na u al en i onmen . Di e en physical, chemical, and biological ea men s a e used. A i s inle , was ewa e con ains a la ge amoun o solid ma e ial o a ying na u e ha mus be emo ed o allow he subsequen ea men s ages. This solid ma e ial gene a es was e a a i al and du ing he p e- ea men s age. Among his was e is a ac- ion consis ing o a he e ogeneous mix u e o o ganic ma e , pape , sani a y was e, and plas ics, among o he s, classi ied unde EWC code 19 08 01, desc ibed as Sc eening. I is included in subchap e 19 08 Was es om was ewa e ea men plan s no speci ied in chap e 19 Was es om was e managemen acili ies, o -si e was ewa e ea men plan s, and om he p epa a ion o wa e in ended o human consump ion and wa e o indus ial use (Eu opeo, 2014). The ypical composi ion o sc eening was e epo ed in he li e a u e is cha ac e ized by he p edominance o sani a y ex iles, whose p esence has been p og essi ely inc easing o e he yea s wi h changes in socie y’s habi s (Wid and Ho an, 2016), going om 25% in 1996 (Clay e al., 1996) o an a e age alue o 50% oday (G ego e al., 2013). Howe e , pe cen ages o 87% ha e been epo ed (Le Hya ic e al., 2009). Pape and ege ables also ha e a signi ican p esence in was e, wi h di e ences depending on he ea men plan , a ying be- ween 1.3% and 13.1% by weigh (Le Hya ic e al., 2009). The company o ines, i.e., pa icles less han 20 mm in diame e ha a e e y di icul o sepa a e, a ies be ween 7.6 (Wid and Ho an, 2016) and 15.2% (Le Hya ic e al., 2009), and, inally, he se o plas ics, me als and non-biodeg adable ma e ials do no exceed alues be ween 3.1 (Wid and Ho an, 2016) and 9.7% (Le Hya ic e al., 2009). The amoun o his sc eening was e p oduced in WWTPs accoun s o abou 2% o he o al was e gene a ed du ing he p ocess (Le Hya ic e al., 2010), wi h alues in d y ma e anging om 0.08 kg/y .heq (Le Hya ic e al., 2010) o 1.1 kg/y .heq (Kaless e al., 2016). The amoun is a ec ed by ac o s such as ain all, as a me eo ological ac o (Canle and Pe e , 2004), he design o he p e- ea men and he sc een pas- sage span used (Le Hya ic e al., 2009), o he compac ion p ocess * Co espondence o: Se e o Ochoa S , no Fuen enue a Campus, 18071 G anada, Spain. E-mail add esses: [email p o ec ed] (J.J. De la To e-Bayo), [email p o ec ed] (M. Zamo ano), [email p o ec ed] (J.C. To es-Rojo), [email p o ec ed] (M.L. Rod íguez), [email p o ec ed] (J. Ma ín-Pascual). Con en s lis s a ailable a ScienceDi ec P ocess Sa e y and En i onmen al P o ec ion jou nal homepage: www.jou nals.else ie .com/p ocess-sa e y-and-en i onmen al-p o ec ion h ps://doi.o g/10.1016/j.psep.2023.02.083 Recei ed 4 No embe 2022; Recei ed in e ised o m 17 Feb ua y 2023; Accep ed 27 Feb ua y 2023 P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 951 equen ly used o elimina e he amoun o wa e con ained, which in addi ion educes i s olume (Clay e al., 1996). The p oduc ion o sc eenings is low, o example, i compa ed o he gene a ion o o he ac ions p oduced in he pu i ica ion p ocess, such as sludge, which can each alues be ween 19 and 31 kg/y .heq in d y ma e (G anados, 2015). This low amoun has been he main eason why scien i ic esea ch on sc eenings has ecei ed li le in e es o da e, especially in e ms o inding an al e na i e o hei disposal in a land ill (G anados, 2015), he mos common des ina ion o his ype o was e (Wid and Ho an, 2018). This solu ion gene a es en i onmen al p ob- lems. I also in ol es a high cos in anspo ing he was e, gi en i s high mois u e con en . A he same ime, he e a e possible p oblems ega ding he admission o was e o a land ill due o i s o ganic ma e and mois u e con en (Cada id-Rod iguez and Ho an, 2012). On he o he hand, was e disposal by land illing is bound o disappea since, wi h he new es ic ions aised in Di ec i e 850/2018 (Eu opeo e al., 2018) in 2035, he amoun by weigh o municipal was e land illed will ha e o be educed o a maximum o 10% (MITECO, 2020). The ew pape s published on al e na i es o land illing in he sc eening ea - men o u ban was ewa e ea men plan s ha e mainly ocused on anae obic diges ion and co-diges ion o he same (Boni e al., 2021). S udies ha e been conduc ed o de e mine he me hane p oduc ion po en ial o sc eenings unde di e en condi ions, such as eac o ype, p esence o solids, and e en ion ime. Resul s ha e shown a po en ial ange o me hane p oduc ion om 0.19 (Le Hya ic e al., 2010) o 1.04 L CH 4 /g VS (Boni e al., 2021). A s udy abou using sc eenings was e o p oduce ee suga s o ob ain di e en p oduc s, including bioe hanol, was also ca ied ou (Balles e os e al., 2022). Fo all hese easons, WWTP managemen companies need o look o al e na i es o he cu en disposal o sc eening was es in land ills, hus con ibu ing o ci cula i y in hei ole as esou ce p oduce s. In ecen yea s, he conside a ion o his ype o acili y as a esou ce e- co e y ac o y has been gaining g ound, and i is now common o use e ms such as was ewa e esou ce eco e y acili ies (WRRFs) in he US o bio ac o ies in San iago de Chile (Donoso-B a o e al., 2020). Among he possible al e na i es o be conside ed is ene gy eco e y, which, h ough he bio uel p oduc ion (Sheha a e al., 2022), should play a ele an ole as an al e na i e o he use o ossil uels (Yan e al., 2021). E en mo e so and ine i ably, a e he impac on he global en- e gy sec o caused by COVID-19 and agg a a ed by Feb ua y 2022, when Russia in aded Uk aine, c ea ing signi ican conce ns in he en- e gy supply (Es andabadi e al., 2022). The objec i e o solid eco e ed uel (SRF) p oduc ion is o dec ease he eliance on ossil uels in com- bus ion, gasi ica ion, and py olysis p ocesses (Nas ullah e al., 2014). By doing so, he densi ica ion o he inal p oduc no only lowe s he en i onmen al oo p in associa ed wi h managing was e (He ia achchi e al., 2019), bu also cu s he expenses o handling, anspo ing, and s o ing wood-based p oduc s along he supply chain (Whi ake and Shield, 2017). Fu he mo e, pelle izing in ag o-biowas e compos has he po en ial o educe he en i onmen al impac by o e 63% (Sa laki e al., 2021). The easibili y o he SRF p oduc ion and u iliza ion p o- cess mus be s udied in economic, social and en i onmen al e ms. Fo imp o ed decision-making, cos /bene i analyses ha e been de eloped o SRF om MSW o use in cemen plan s (Iaco idou e al., 2018) o gasi ica ion p ocesses (A ena e al., 2015). In he en i onmen al and social aspec s, an analysis wi h mo e a iables o he en i onmen al impac de i ed om he exposed p ocesses is necessa y (Aghbashlo e al., 2022). Li e Cycle Assessmen (LCA) is one o he mos use ul and es ablished me hodologies (Fe a i e al., 2021) being a powe ul compu e ized ool ha , in he case o SRF, analyzes impac s de i ed om i s p oduc ion (G osso e al., 2016) and use (B eckel e al., 2013). In his sense and conce ning al e na i es o cu en disposal o he sc eening was e, e en hough i s composi ion is simila o ha o municipal was e (Dong e al., 2010), no s udies ha e been epo ed ha analyse he possible use o WWTP sc eenings o ene gy eco e y h ough he p oduc ion o SRF. Thus, among he was es ha Sa c e al (Sa c e al., 2014). conside sui able o SRF p oduc ion, as he mos commonly used, a e ejec s om biological ea men o municipal was e (Jęd czak and Suchowska-Kisielewicz, 2018) and cons uc ion and demoli ion by-p oduc s (Nas ullah e al., 2015a) wi h EWC codes 19 12 12 and 17 09 04, espec i ely. Sc eening was es (EWC code 19 08 01) do no appea among hem. Howe e , ISO 21640:2021 (AENOR, 2021a), which in 2021 upda ed he speci ica ions and classes o EWCs, al eady conside s "solid was e om u ban was ewa e ea men " as a possible o igin. The p esen wo ks aim o s udy he u iliza ion o sc eening was e om WWTPs o p oduce non-densi ied and densi ied SRF as an al e - na i e o i s p oblema ic disposal in land ills. The de e mina ion o he p ope ies o he SRF gene a ed, and he e alua ion o i s quali y has been de eloped based on an exhaus i e s udy o he exis ing egula ions on SRF and densi ied bio uels o e alua ing he easibili y o using SRF as an al e na i e o ossil uels in combus ion o gasi ica ion p ocesses. To he bes o ou unde s anding, his is he i s ime ha solid uel p oduc ion om his was e has been e alua ed. 2. Ma e ials and me hods The wo k de eloped o achie e his se o objec i es includes he ollowing ou s ages (Fig. 1) which a e desc ibed in he ollowing sec- ions: (i) p oduc ion o SRF a a labo a o y scale; (ii) basis o es ab- lishing he quali y o he SRF p oduced; (iii) de e mina ion o he quali y o he SRF; (i ) de e mina ion o he po en ial uses o he SRF. 2.1. SRF p oduc ion a a labo a o y scale In his s udy, labo a o y-scale p oduc ion o SRF om sc eenings has been ca ied ou . Bo h non-densi ied and densi ied SRF we e p oduced. Fo his pu pose, he p oduc ion p ocess shown in Fig. 1, desc ibed below, was ollowed. 2.1.1. Collec ion o ma e ial The sc eenings used came om he Bio ac o ía Su o G anada (Spain). To wo k wi h he mos ep esen a i e ma e ial possible, se e al samples we e aken. Speci ically, 16 samples o app oxima ely 8 kg we e aken om he ou pu o he sc een compac o . Two pieces pe week, h oughou Oc obe and No embe 2021, we e collec ed on andom Nomencla u e SRF Solid eco e ed uel. WWTP Was ewa e ea men plan . EWC Eu opean was e ca alogue. WRRF Was ewa e esou ce eco e y acili y. Dd Diame e o pelle izing die. Lc Comp ession leng h o pelle izing die. Dd/Lc Comp ession a io o pelle izing die. MSW Municipal solid was e. LHV Lowe hea ing alue. N.S. No speci ied. E W Ene gy om was e plan s. Dp Pelle diame e . Lp Pelle leng h. DP Pelle densi y. BD Bulk densi y. DU Pelle mois u e. Mp Pelle mois u e. M Non-densi ied SRF mois u e. HD Ha dness. NR No ecommended. J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 952 days o he week and du ing day ime and nigh - ime hou s (Fig. 2a). 2.1.2. D ying and cleaning Once each sample was ecei ed in he labo a o y, i was d ied. Fo his pu pose, he sample was sp ead on me al ays, and a e 24 h in an o en a 105 ◦C, i was mixed o be in oduced again in he o en a he same empe a u e o ano he 24 h. Once d y, he undesi able ac ions ha could a ec he p ocess, especially hose o an ine na u e, we e emo ed and p epa ed o c ushing (Fig. 2b). 2.1.3. Sh edding The d y was e was sh edded using a Viking GE450 ga den bio- sh edde wi h a powe o 2500 W (Fig. 2e), which yielded he non- densi ied SRF, shown in Fig. 2c, cha ac e ized by a ligh ma ix and a co ony appea ance, due o he high con en o sani a y ex iles. 2.1.4. S o age A po ion o he SRF p oduced was s o ed a oom empe a u e o cha ac e iza ion. The es was used o he p oduc ion o densi ied SRF. 2.1.5. Densi ica ion Finally, o p oduce he densi ied SRF, non-densi ied SRF was qua - e ed o ob ain a homogeneous sample and pelle ized using a la die ype p ess, KAHL 14–175, wi h a d i e powe o 3 kW and a eed capaci y o 50 kg/h (Fig. 2 ). The pelle izing p ocess is subjec o inpu a iables including pa icle size, mois u e, he diame e and comp es- sion leng h o he die, empe a u e (Ga cia-Ma a e e al., 2015), and he p esence o addi i es (Said e al., 2015). A e p elimina y es s, and because o he low densi y o he esidue due o he con en o sani a y ex iles, wo k was ca ied ou a in ensi ies lowe han 7 A and em- pe a u es ha did no exceed 29 ◦C. Likewise, he homogenei y in he pa icle size o he sample was no conside ed a a iable. The e o e, h ee ope a ing a iables we e conside ed o he pelle izing p ocess: mois u e o he inle s eam and he die`s diame e and comp ession leng h. In he case o mois u e, s udies o he pelle iza ion o ejec s om biological and mechanical ea men o municipal was e we e aken as a e e ence, wi h maximum mois u e pe cen ages o 45% (Za a i and Kianmeh , 2014), which allowed es ablishing ou ope a ion alues, 10%, 20%, 30% and 40%. These alues we e achie ed by sp aying he d y sample, ob ained a e he d ying and sh edding p ocesses, wi h wa e un il eaching he alues equi ed o each es , aking in o ac- coun o his pu pose he mois u e alue o he s o ed non-densi ied SRF, ob ained in i s cha ac e iza ion a he ime o i s use. In e ms o diame e (Dd) and comp ession leng h (Lc) o he pelle izing dies, which de e mines hei comp ession a io (Dd/Lc), i e a ailable dies we e used wi h diame e s o 6 o 8 mm and comp ession leng hs o 16, 20-, 24-, 32- o 48-mm. Table 1 shows he designa ion and cha ac e is ics o he i e dies used. Finally, o lowe p oduc ion cos s, and gi en ha Fig. 1. S udy phases o Solid Reco e ed Fuel (SRF). J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 953 s udies o pelle p oduc ion om u ban was e showed he possibili y o manu ac u ing hem wi hou he need o add addi i es (Rezaei e al., 2020), i was decided no o use addi i es o he densi ica ion o he ma e ial. As a esul , 20 pelle samples we e ob ained, whose designa- ions a e gi en in Table 1, which we e s o ed a oom empe a u e o . 2.2. Basis o es ablishing he quali y o he SRF p oduced The quali y o he SRF p oduced was es ablished based on he clas- si ica ion o he se o p ope ies ha cha ac e ize i . These cha ac e - is ics a e ela ed. On one hand, is i s use as uel, as well as i s inal use, ega dless o i s p esen a ion in densi ied o m o no , aking in o ac- coun economic, echnical, and en i onmen al aspec s. On he o he hand, in he case o densi ied SRF, i is necessa y o conside o he p ope ies di ec ly ela ed o i s densi ied o m and which a ec i s s o age, anspo , and eeding in he he mochemical p ocesses in which i can be used. Gi en he di e si y o exis ing e e ence s anda ds, as well as he absence o speci ic s anda ds o classi y pelle s gene a ed om sc eening o simila was es (e.g., municipal solid was e), i was decided o de elop ou p oposal o o ganize he iden i ied p ope ies based on a se o exis ing s anda ds which we e used o de e mine he op imal condi ions o p oduce densi ied SRF in he o m o pelle s. Fo his pu pose, he ollowing s ages we e ollowed Fig. 1: (i) e iew o he a ailable s an- da ds; (ii) selec ion o p ope ies o he cha ac e iza ion o he p o- duced SRF; (iii) p oposal o p ope ies classi ica ion. These s ages a e desc ibed below. 2.2.1. Re iew o a ailable s anda ds In he i s place, he e iew o s anda ds applicable o manu ac u ed Fig. 2. Non-densi ied and densi ied Solid Reco e ed Fuel (SRF) p oduc ion p ocess. a) Was e a e collec ion. b) D y was e. c) Non-densi ied SRF. d) Densi ied SRF. e) Bio sh edde Viking GE450. ) KAHL 14–175 Pelle ize . J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 954 SRF included hose p ope ies ha e alua e i s quali y as a uel. Fo densi ied uel, his was comple ed wi h a se o p ope ies o assess he quali y o he densi ied o m as pelle s. Table 2 and Table 3 lis he s anda ds used as a e e ence o e alua e he quali y o he SRF p oduced as uel and pelle s, espec i ely, indica ing end uses, ca ego ies, and equi emen s conce ning hei p ope ies. 2.2.2. Selec ion o p ope ies o he cha ac e iza ion o he p oduced SRF Based on he e iew o a ailable s anda ds, he p ope ies conside ed o cha ac e ize he p oduced SRF we e selec ed and a e shown in Table 4, including he s anda ds analy ical me hods. In he non-densi ied SRF, he ollowing we e selec ed: LHV, Cl con- en , Hg con en , ash, and mois u e. The i s h ee, which ha e g ea ele ance om an economic, echnical, and en i onmen al poin o iew, we e selec ed because hey a e included in ISO 21640:2021 (AENOR, 2021a). Mois u e and ash con en , al hough no limi ed o ISO 21640:2021 (AENOR, 2021a), we e inco po a ed because hey a e p esen in mos o he s anda ds included in he ISO/TR 21916:2021 epo (ISO/TC 300, 2021). The epo men ioned abo e consis s o an ex ensi e s udy on he quali y o SRFs based on a li e a u e e iew and consul a ions wi h p oduce s, concluding ha in 99% o he exposed cases, he mois u e and ash con en o he SRFs p oduced is e alua ed. On he o he hand, o he p ope ies inco po a ed in some o he s an- da ds (Table 2), such as pa icle size and densi y, we e conside ed o li le ele ance o his wo k since, in addi ion o being p esen in only h ee o he ele en s anda ds e iewed, he p oduc ob ained, as indi- ca ed abo e, is di icul o b eak down in o pa icles. Finally, he con en o o he hea y me als, in addi ion o Hg, was no conside ed due o he na u e o he was e ob ained. In he case o densi ied SRF, a o al o ele en p ope ies we e used, i e o hem we e included in he cha ac e iza ion o non-densi ied SRF and six addi ional ones a e ela ed o he condi ioning o SRF in pelle o m, including diame e , leng h, pelle densi y, bulk densi y, du abili y, and ha dness. Diame e and leng h a e p esen in all s anda ds; bulk densi y and du abili y a e in all bu one, and pelle densi y is in hal o he e ised s anda ds. Finally, ha dness was included, despi e no being included in any o he s anda ds e iewed (Ga cía-Ma a e e al., 2011), because i is a p ope y linked o pelle handling and s o age (Said e al., 2015), and i has been ex ensi ely analysed in nume ous s udies such as o e ac ion analysis (Hayki i-Acma and Yaman, 2022) o he e ec o addi i es in pelle s (Nu sani e al., 2020), including manusc ip s ha ocus on he ela ion o ha dness o o he uel pa ame e s (Su yawan Table 1 Denomina ion o pelle samples p oduced. J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 955 e al., 2022). As a esul o he abo e analysis, Table 5 and Table 6 show he s anda ds, p ope ies, and he included alues applied o he SRF wi hou densi ica ion and SRF pelle s, espec i ely. The e e ence uni s we e aken om ISO 21640 (AENOR, 2021a). I was necessa y o con e uni s o some s anda ds. In he case o Hg con en , and gi en he impossibili y o uni con e sion, i was decided o include he wo uni s ha appea in he s anda ds. On he o he hand, i was obse ed ha he e e ence alues used o mois u e con en o non-densi ied and densi ied SRF a e di e en ; his is because mois u e, unlike LHV, and ash, Cl, and Hg con en s, is a p ope y ha a ec s he logis ics o SRF, so i was e alua ed based on he pelle s anda ds, in addi ion o being condi ioned by he manu ac u ing p ocess. Finally, ha dness was ana- lysed as a ele an p ope y o SRF, bu i does no appea in any s an- da d. So, i was compa ed, based on he li e a u e which conside s i a pe inen pa ame e in pelle quali y. 2.2.3. P oposed classi ica ion o p ope ies Gi en he absence o an SRF p ope y classi ica ion applicable o he speci ic case o he was e unde conside a ion and based on he alues es ablished in he s anda ds analysed o he selec ed p ope ies (Table 4), a p oposal will be p epa ed o lead o a classi ica ion ha includes ou ca ego ies, acco ding o he le els indica ed below: •Class 1 (C1). I will co espond o he ange o op imum alues o he p ope y unde conside a ion and includes hose alues me in 100% o he s anda ds selec ed o his s udy. •Class 2 (C2). I will co espond o a e age quali y alues o he p ope y unde conside a ion and includes a ange ha me a leas 50% o he s anda ds selec ed o his s udy wi hou eaching 100%. •Class 3 (C3). I will co espond o low-quali y alues o he p ope y unde conside a ion and includes a ange ha me a leas 25% o he s anda ds selec ed o his s udy wi hou eaching 50%. •No ecommended (NR). Finally, i he alue o p ope y esul s in quali y ou side he limi s o be es ablished in he indica ed classes, i will be conside ed unsui able o no ecommended, co esponding o alues included in less han 25% o he consul ing s anda ds. 2.3. De e mina ion o he quali y o he SRF p oduced To de e mine he quali y o he SRF p oduced, he analy ical me hods lis ed in Table 6 we e applied. Each de e mina ion was pe - o med in iplica e o ob ain an a e age alue. In he case o densi ied SRF, o de e mine he mos sui able p oduc ion condi ions, he co e- la ion be ween he independen a iables (ini ial humidi y, comp ession leng h, and die diame e ) and pelle p ope ies was s udied (Table 4) using R (V. 4.1.1), a ee p og amming en i onmen and language wi h a ocus on s a is ical analysis. Table 2 Quali y o Solid Reco e ed Fuel (SRF) as uel. Re e ence s anda ds. S anda d Applica ion a ea Final use Classes Included p ope ies LHV a Cl Hg Mois u e Ash Pa icle size/ densi y Hea y me al ISO 21640:2021 Solid eco e ed uels — Speci ica ions and classes ( AENOR, 2021a). In e na ional N.S. b ✓ ✓ ✓ ✓ UNI 9903–1:2004 Non mine al e use de i ed uels - Speci ica ions and classi ica ion (En e Nazionale I aliano di Uni icazione UNI, 2004). I aly Cemen plan s, E W ✓ ✓ ✓ ✓ ✓ ✓ ✓ A ˆ e ´ e du 23 mai 2016 ela i ` a la p ´ epa a ion des combus ibles solides de ´ e cup´ e a ion en ue de leu u ilisa ion dans des ins alla ions ele an de la ub ique 2971 de la nomencla u e des ins alla ions class´ ees pou la p o ec ion de l′en i onnemen ( L′´ ene gie e de la me Minis ` e e de l′en i onnemen , 2016). F ance E W c ✓ ✓ ✓ ✓ RAL-GZ 724 (2008) Quali y and es ins uc ions Solid Reco e ed Fuels (Gü egemeinscha Sekund¨ a b enns o e und und und, G.P. ü S. e. V, 2008). Ge many Cemen plan s, lime kilns, E W ✓ ✓ ✓ ✓ ✓ ✓ ✓ WRAP. A classi ica ion scheme o de ine he quali y o was e de i ed uels (Was e and Resou ces Ac ion P og amme, 2013). Uni ed Kingdom E W ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ No. 389/2002 in he Incine a ion Was e, BGBI ( BMLFUW, 2002). Aus ia Cemen plan , E W, Co- incine a ion ✓ ✓ ✓ ✓ ✓ ✓ Limi alues se by au ho i ies o indi idual pe mi s o cemen plan s in Spain (Scho ch e al., 2013). Spain Cemen plan s ✓ ✓ ✓ Limi alues se by au ho i ies o indi idual pe mi s o cemen plan s in Belgium (Scho ch e al., 2013). Belgium Cemen plan s ✓ ✓ ✓ SFS 5875 (2000) Solid Reco e ed Fuel - Quali y Con ol Sys em (Gene al Indus y Fede a ion, 2008). Finland Incine a ion, Co- incine a ion ✓ ✓ ✓ ✓ Guidelines on Usage o Re use De i ed Fuel in Va ious Indus ies. D a o July 2018 (Heal h e al., 2018). India Cemen plan s ✓ ✓ ✓ ✓ ✓ ✓ Ac on he P omo ion o Sa ing and Recycling o Resou ces En o cemen Regula ion (Addendum 7) ( R. o Ko ea, 2002) Sou h Ko ea N.S. ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ a LHV: Lowe hea ing alue. b N.S.: No speci ied. c E W: Ene gy om was e plan s J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 956 2.4. De e mina ion o he po en ial uses o he p oduced SRF Finally, aking ISO/TR 21916:2021 (ISO/TC 300, 2021) as a e e - ence, h ee po en ial uses will be conside ed o he SRF p oduced: cemen plan s, powe plan s, and gasi ica ion. The minimum and maximum alues o be aken as e e ence es ablished o he SRF p ope ies conside ed in he p e ious epo (LHV, Cl con en , Hg con- en , ash, and mois u e) a e shown in Table 7. 3. Resul s and discussion The non-densi ied and densi ied SRF we e p oduced a a labo a o y scale acco ding o he desc ibed p ocedu e. Then we p oceeded o es ablish he basis o de ining he classi ica ion o i s p ope ies, based on which samples we e cha ac e ized and classi ied, and hei po en ial use was ound. The esul s ob ained a e p esen ed, analysed, and dis- cussed below. 3.1. P oposed classi ica ion o SRF p ope ies Taking in o accoun he c i e ia es ablished in he me hodology desc ibed abo e and he p ope ies and alues included in he e ised s anda ds (Table 5 and Table 6), a classi ica ion p oposal o hese p ope ies was p epa ed, es ablishing limi alues o he di e en classes de ined (Class 1, Class 3, Class 3, and No ecommended). Fig. 3 and Fig. 4 show he p oposed anges, wi h he limi alues es ablished o each class and p ope ies conside ed o he non-densi ied and densi ied SRF. 3.2. SRF cha ac e iza ion Once he SRF was manu ac u ed, i was cha ac e ized by de e - mining he p ope ies and analy ical me hods shown in Table 4. Resul s a e shown in Table 8 and Table 9, which show he alues ob ained o each p ope y and i s class acco ding o he p oposed classi ica ion. The esul s a e p esen ed and discussed below. 3.2.1. Cha ac e is ics o he non-densi ied SRF The alues de e mined o he p ope ies o he non-densi ied SRF samples and hei classi ica ion a e shown in Table 8. Fo cla i y, a colou code, including g een, yellow, o ange, and ed, was used o classes C1, C2, C3, and NR, espec i ely. Sh edding he esidue a he labo a o y le el equi ed e y high d ying o ob ain an SRF wi h 4.5% mois u e, which canno be conside ed a ealis ic op ion a an indus ial scale. To comple e he s udy, esul s a e included based on mois u e le els co esponding o he limi s es ablished o his p ope y o each p oposed class (20%, 25%, and 35%). The esul s ob ained a e discussed below. 3.2.1.1. Lowe hea ing alue. De ined as he economic pa ame e wi hin he equi emen s o cha ac e iza ion as SRF (Ma ignon, 2020), his is a s anda d ha measu es he o al ene gy con en p oduced as hea when a subs ance is bu ned (E im e al., 2022). The esul s o SRF p oduced a a labo a o y scale (Table 8) p esen ed a alue o 22.93 MJ/kg o a mois u e con en o 4.5%. This alue dec eases wi h inc easing he mois u e con en o 13.37 MJ/kg o 35% wa e con en . The LHV, on a d y basis, was 24.29 MJ/kg, highe han ha e e enced o SRF gene a ed om was e ea men plan ejec s o incine a ion o Table 3 Quali y o Solid Reco e ed Fuel (SRF) as pelle . Re e ence s anda ds. S anda d Applica ion a ea Ex ac ion Final Use Classes Included p ope ies Dp a Lp b PD c BD d DU e Mp Ash LHV g Chemical elemen s ISO 17225:2021 Biocombus ibles s´ olidos. Especi icaciones y clases de combus ibles (AENOR, 2021b) In e na ional Wood o he baceous biomass Comme cial and esiden ial applica ions. Indus ial. ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ O NORM M7135 (O NORM M, 7135, 2002) Aus ia Wood o he baceous biomass Indus ial ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ DIN 51731 and DIN PLUS ( No m, 2002) Ge many Wood o he baceous biomass Speci ic boile s o pelle s. Indus ial ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Ag o and Ag oþ(Na a e al., 2012) F ance Ag icul u al o igin Incine a ion, boile s o u naces. ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ SS187120 Sweden N.S. N.S. h ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Pele Fuel Ins i u e S anda ds (SS20 Pele Fuel Ins i u e S anda ds, 1871, 2014) Uni ed S a es o Ame ica Wood N.S. ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ NY/T 1878–2010 (R.K.L. o R. E. Minis y o Ag icul u e, 2010) China Wood o he baceous biomass N.S. ✓ ✓ ✓ ✓ ✓ JAS S anda ds o Wood Pelle s o Non-Indus ial Use (F. and F. Minis y o Ag icul u e, 2021) Japan Wood Non indus ial ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ a Dp: Pelle diame e . b Lp: Pelle leng h. c PD: Pelle densi y. d BD: Bulk densi y. e DU: Du abili y. Mp: Pelle mois u e. g LHV: Lowe hea ing alue. h N.S.: No speci ied J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 957 co-incine a ion, wi h alues anging om 20.06 MJ/kg (Mon ejo e al., 2011) o 22.13 MJ/kg (Edo-Alc´ on e al., 2016). The esul s ob ained place he SRF p oduced in class C1 o h ee o he ou samples, wi h class C2 co esponding o he sample co esponding o 35% mois u e. 3.2.1.2. Cl con en . F om he combus ion poin o iew, low Cl con en educes ad e se e ec s such as co osion, slagging, and ouling in boile s (Ro e e al., 2011). In addi ion, a s udy on he emission o nano- pa icles by con en ional and ad anced echnology no ed ha he lowe p esence o Cl sugges ing p edomina ely biodeg adable sal s, bu no oxic me als (Panessa-wa en e al., 2022). The Cl pe cen age was de e mined d yly, so i s con en does no a y wi h humidi y, eaching a alue o 0.031% (Table 8). The alues ob ained a e lowe han hose e e enced in he case o samples gene a ed om u ban was e in he s udies o Mon an´ e e al (Mon ane e al., 2013)., Nas ullah (Nas ullah e al., 2015b), and Velis (Velis e al., 2012) who ob ained simila alues, speci ically 0.65%, 0.60%, and 0.69% espec i ely. The highe Cl con- en e e enced in he s udies abo e is mo i a ed by he mo e signi ican p esence o igid plas ics such as PVC (Rada and Ragazzi, 2014; Ma e al., 2008). These plas ics a e p ac ically non-exis en in he SRF p oduced, wi h a majo p esence o sani a y ex iles which, e en hough hey include plas ics in hei composi ion, a e mainly composed o syn he ic ib es (Ma ques e al., 2020). Wi h he alue ob ained, he Cl con en complies wi h he equi emen s o class C1 (Table 8). 3.2.1.3. Hg con en . The Hg con en ep esen s he en i onmen al ac- o o he SRF, measu ing he possible oxici y caused by i s combus ion (Iaco idou e al., 2018). I s cha ac e iza ion is pe o med on a we basis, p o iding con en s o labo a o y-p oduced SRF ha anged be ween 1.0 ×10 −5 and 5.9 ×10 −6 mg/MJ (Table 8) o samples SD-35 and SD-4.5, espec i ely. These alues a e lowe han he 6.9 ×10 −3 mg/MJ epo ed by Ranie i e al (Ranie i e al., 2017). o SRF p oduced om municipal was e. I he a e age Hg con en is w i en conce ning he mass o he SRF made, esul s o 1.3 ×10 −4 mg/kg a e ob ained. This is lowe han he 9.0 ×10 −2 mg/kg ound in he li e a u e (Ramos Casado e al., 2016). The Hg con en would gi e he SRF gene a ed om sc eening class C1 (Table 8) in any o he samples p oduced. 3.2.1.4. Ash con en . De e mina ion o he amoun o ash quan i ies he amoun o ine ma e ials p esen in he SRF, which in his s udy was 9.4% in all samples (Table 8) since i is de e mined on a d y basis. I his alue is compa ed wi h ha epo ed in s udies o SRF p oduced om ejec s coming om u ban was e, i is obse ed ha hey a e highe , as Table 4 P ope ies analyzed o de e mine he quali y o he manu ac u ed Solid Reco - e ed Fuel (SRF). SRF ype P ope ies Uni S anda d analy ical me hod Densi ied SRF Non- densi ied SRF Lowe Hea ing Value (LHV) MJ/ kg UNE-EN 15400:2011 ( AENOR, 2011a) Cl Con en % UNE-EN ISO 10304–1:2009 (AENOR, 2009) Hg Con en mg/ MJ UNE-EN 15411:2012 ( AENOR, 2012a) Ash Con en % UNE-EN 15403:2011 ( AENOR, UNE-EN 3, 1540, 2011) Mois u e (M, o non densi ied SRF). (Mp, o densi ied SRF) % UNE-EN 15414–3:2011 ( AENOR, 2011b) Pelle Diame e (Dp) mm UNE-EN 16127:2012 ( AENOR, 2012a) Pelle Leng h (Lp) mm UNE-EN 16127:2012 ( AENOR, 2012a) Pelle Densi y (PD) kg/ m 3 UNE-EN 15150:2012 ( AENOR, 2012b) Bulk Densi y (BD) kg/ m 3 UNE-EN 15103:2010 ( AENOR, 2010a) Du abili y (DU) % UNE-EN 15210–1:2010 ( AENOR, 2010b) Ha dness (HD) kg De e mina ion made by using a manual ha dness es e (Amandus Khal mod. 21465) ( Ga cia-Ma a e e al., 2015) Table 5 S anda ds and ecommended alues o he uel p ope ies o Solid eco e ed uel (SRF) a . S anda d LHV b Cl Hg Ash M c MJ/kg % mg/MJ mg/ kg % % 1 ISO 21640:2021 Solid eco e ed uels — Speci ica ions and classes (AENOR, 2021a). ≥3 ≥25 ≤3 ≤0.2 ≤0.15 ≤0.02 2 UNI 9903–1:2004 Non mine al e use de i ed uels - Speci ica ions and classi ica ion (En e Nazionale I aliano di Uni icazione UNI, 2004). ≥15 ≥25 ≤1 ≤3 ≤20 ≤15 ≤25 ≤15 3 A ˆ e ´ e du 23 mai 2016 ela i ` a la p ´ epa a ion des combus ibles solides de ´ e cup´ e a ion en ue de leu u ilisa ion dans des ins alla ions ele an de la ub ique 2971 de la nomencla u e des ins alla ions class´ ees pou la p o ec ion de l′en i onnemen (L′´ ene gie e de la me Minis ` e e de l′en i onnemen , 2016). ≥12 ≤1.5 ≤3 4 RAL-GZ 724 (2008) Quali y and es ins uc ions Solid Reco e ed Fuels (Gü egemeinscha Sekund¨ a b enns o e und und und, G.P. ü S. e. V, 2008). ≥13 ≥27 ≤1 ≤0.7 ≤1 ≤0.5 ≤20 ≤9 ≤35 ≤12.5 5 WRAP. A classi ica ion scheme o de ine he quali y o was e de i ed uels (Was e and Resou ces Ac ion P og amme, 2013). ≥6.5 ≥25 ≤0.8 ≤0.2 ≤0.12 ≤0.04 ≤50 ≤10 ≤40 ≤10 6 No. 389/2002 in he Incine a ion Was e, BGBI (BMLFUW, 2002). ≥11 ≥25 ≤1.5 ≤0.8 ≤0.075 ≤35 ≤10 7 Limi alues se by au ho i ies o indi idual pe mi s o cemen plan s in Spain (Scho ch e al., 2013). ≤2 ≤10 8 Limi alues se by au ho i ies o indi idual pe mi s o cemen plan s in Belgium (Scho ch e al., 2013). ≤2 ≤5 9 SFS 5875 (2000) Solid Reco e ed Fuel - Quali y Con ol Sys em (Gene al Indus y Fede a ion, 2008). ≤1.5 ≤0.15 ≤0.5 ≤0.1 10 Guidelines on Usage o Re use De i ed Fuel in Va ious Indus ies. D a o July 2018 (Heal h e al., 2018). ≥12.5 ≥18.5 ≤1 ≤0.5 ≤15 ≤10 ≤20 ≤10 11 Ac on he P omo ion o Sa ing and Recycling o Resou ces En o cemen Regula ion (Addendum 7) (R. o Ko ea, 2002) ≥12.5 ≥27.2 ≤2 ≤0.3 ≤1.2 ≤0.6 ≤20 ≤4 ≤25 ≤10 a The cells wi h se e al alues show ha he s anda d es ablishes di e en classes, so he es ablished limi s a e included. b LHV: Lowe hea ing alue. c M: Mois u e o non-densi ied SRF J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 958 in he case o Velis (Velis e al., 2012) o Dunnu (Dunnu e al., 2010) whose ash pe cen age was 17.3% and 15.79%, espec i ely. The ash con en ob ained allows classi ying his p ope y in he SRF p oduced, class C1 o all samples (Table 8). 3.2.1.5. Mois u e. The low mois u e con en o he SRF allows consid- e able ene gy cos sa ings (Mohammed e al., 2017), as i is di ec ly ela ed o ene gy alue and anspo a ion (Hilbe e al., 2007). Due o he need o lowe he mois u e con en as much as possible o acili a e he sh edding p ocess, he mois u e con en o he SRF p oduced om sc eening was 4.5% (Table 8), a ela i ely low alue compa ed o o he s udies. S udies o SRF made om u ban was e ha e e e enced mois- u es o be ween 15 (Nas ullah e al., 2015b) and 25% (Rada and Ragazzi, 2014). This implies ha , on an indus ial scale, i could be p oduced wi h highe mois u e alues, hus educing p oduc ion cos s, aking as a e e ence he limi s conside ed o his p ope y, i.e., 20%, 25%, and 35%. Conside ing all o he abo e in he analysis o he di e en p ope ies ha ha e been included in he cha ac e iza ion o he non-densi ied SRF, i can be concluded ha all he samples p oduced would comply wi h he es ablished limi s, and none o hem would be classi ied as no ecom- mended. On he o he hand, he samples p oduced wi h lowe mois u e alues (4.5% and 20%) would ha e all hei p ope ies classi ied as C1, i. e., hey would allow ob aining he uel wi h he highes quali y. In he case o mois u e alues o 25%, o he p oduc ion o SRF, only his p ope y would be a ec ed, and i would be classi ied in a lowe ca e- go y, C2. Finally, he p oduc ion o SRF om sc eening wi h 35% mois u e, classi ied as C3, would also sligh ly educe i s quali y due o he e ec o mois u e on i s LHV, which would be classi ied as C2. 3.2.2. Cha ac e is ics o he densi ied SRF The alues and classi ica ion o each o he p ope ies analysed o he 20 pelle samples manu ac u ed, he co ela ion wi h he p ocess inpu a iables, and he compa ison o he esul s ob ained om o he s udies a e p esen ed below. A e age alues and s anda d de ia ion ob ained o he p ope ies de e mined o samples a e shown in Table 9, and hei classi ica ion acco ding o he colou code is desc ibed. Fig. 5 shows he co ela ion be ween he inpu a iables (mois u e, diame e , and comp ession leng h) and he chemical (LHV, Cl, Hg, and ash con en s), physical (mois u e, diame e , leng h and densi y o he pelle s, and bulk densi y), and mechanical (ha dness and du abili y) p ope ies o he pelle s p oduced; he co ela ion coe icien s a e shown also. When an inc ease in one accompanies an inc ease in he alue o ano he one o he a iables, i will be conside ed a posi i e o di ec co ela ion, ep esen ed in Fig. 5 wi h a ange o blue colou s. Con e sely, i a dec ease in one a iable accompanies an inc ease in ano he , he co ela ion is nega i e o in e se, ep esen ed in a ange o ed colou s. A co ela ion coe icien o 1 implies a pe ec and posi i e co ela ion. On he con a y, he alue −1.00 implies an ideal and nega i e co ela ion, and inally, he alue 0 means ha he e is no Table 6 S anda ds and ecommended alues o Solid Reco e ed Fuel (SRF) pelle p ope ies a . S anda d Mp b Dp c Lp d PD e BD DU g % mm mm kg/m 3 kg/m 3 % 1 ISO 17225:2021 Biocombus ibles s´ olidos. Especi icaciones y clases de combus ibles (AENOR, 2021b) ≤10 ≤12 ≤15 ≥6 ≤25 ≥3.15 ≤50 ≥550 ≤750 ≥96.0 ≥97.7 2 O NORM M7135 (O NORM M, 7135, 2002) ≤10 ≥4 ≤10 ≥20 ≤50 ≥1120 ≥540 ≥97.7 3 DIN 51731 and DIN PLUS (No m, 2002) ≤10 ≤12 ≥4 ≤10 ≥20 ≤50 ≥1000 ≥540 ≥97.7 4 Ag o and Ag o+(Na a e al., 2012) ≤11 ≤15 ≥6 ≤8 ≥10 ≤30 ≥1200 ≤1400 ≥580 ≥92 5 SS187120 ≤10 ≤12 ≤25 ≥3.15 ≤40 ≥500 ≥98.5 ≥99.2 6 Pele Fuel Ins i u e S anda ds (SS20 Pele Fuel Ins i u e S anda ds, 1871, 2014) ≤8 ≤10 ≥5.84 ≤7.25 ≥3.15 ≤38.1 ≥609 ≤737 ≥95 7 NY/T 1878–2010 (R.K.L. o R.E. Minis y o Ag icul u e, 2010) ≤13 ≤25 ≥3.15 ≤40 ≥1000 8 JAS S anda ds o Wood Pelle s o Non-Indus ial Use (F. and F. Minis y o Ag icul u e, 2021) ≤10 ≥6 ≤8 ≥3.15 ≤40 ≥600 ≥96.5 a The cells wi h se e al alues show ha he s anda d es ablishes di e en classes, so he es ablished limi s a e included. b Mp: Pelle mois u e c Dp: Pelle diame e . d Lp: Pelle leng h. e PD: Pelle densi y. BD: Bulk densi y. g DU: Du abili y. Table 7 Maximum and minimum alues e e enced o he use o he Solid Reco e ed Fuel (SRF). Uses P ope ies LHV a (MJ/kg) Cl (%) Hg (mg/MJ) Ash (%) M b o Mp c (%) Cemen plan s 15.6–32.4 0.05–3.89 N.S. d 5.27–30.60 1.4–35.0 E W e 13.24–32.98 0.10–1.16 0.001–0.209 7.40–23.60 3.8–34.1 Gasi ica ion 15.4–25 0.26–0.65 0.02–0.04 6.30–21.20 2.5–15.0 a LHV: Lowe hea ing alue. b M: Mois u e o non-densi ied SRF. c Mp: Pelle mois u e. d N.S.: No speci ied e E W: Ene gy om was e plan . J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 965 diame e dies p edomina es, al hough some s udies wi h la ge di- ame e s o 16, 18, and 20 mm ha e also been e e enced (Jewia z e al., 2020). The alues ob ained in he case o leng h ha e shown la ge a i- abili y, wi h a minimum o 17.79 mm (P-30-D8L32) and a maximum o 36.80 mm (P-20-D8L16), as shown in Table 9. Also, he e was a weak posi i e co ela ion wi h die diame e , a weak nega i e co ela ion wi h comp ession leng h, wi h a co ela ion coe icien o −0.33, and close o mode a ely nega i e, wi h a coe icien o −0.4, in he case o inpu mois u e (Fig. 5). The e ec o inle mois u e is highe , as shown in Table 9, in he case o pelle s manu ac u ed wi h a diame e o 8 mm. Al hough, in some cases, hey a e highe , he leng h alues ob ained could be conside ed simila o hose o o he s udies, wi h alues ha ha e a ied be ween 20 (Wang e al., 2018) and 24 mm (Nu sani e al., 2020). The esul s ob ained o he p ope ies ha de ine he size o he pelle s made i possible o classi y hem in o se e al o he es ablished classes. By diame e (Table 9), six o he samples would be classi ied as class C1, all o hem p oduced by 6 mm diame e dies, while he emaining 14, co esponding o pelle s manu ac u ed wi h 8 mm diame e dies, would be included in class C2. Rega ding he leng h (Table 9), 16 o he 20 samples co espond o Class C1, while he emaining ou all in o Class C2. Wi h he M1, M2 and M5 dies, pelle s classi ied as Class C1 we e p oduced. In he case o he M3 and M4 dies, Class C2 pelle s we e p oduced wi h 10% and 20% and 30% and 40% mois u e con en , espec i ely. 3.2.2.7. Pelle densi y. Pelle densi y is a undamen al pa ame e because low-densi y pelle s a e mo e easily b oken and decomposed (Ga cia-Ma a e e al., 2015; Leh ikangas, 2001). Acco ding o he li e a u e e iewed, he use o high-densi y bio uels gene ally imp o es combus ion (Jewia z e al., 2020), gasi ica ion (Nixon e al., 2013), and py olysis p ocesses (Chen e al., 2014), al hough he e a e s udies ha a gue ha a e y high pelle densi y could gene a e combus ion p ob- lems (Ta aso e al., 2013). Table 9 and Fig. 6 show he densi y alues o he manu ac u ed pelle s, which a ied be ween 522.61 and 1198.03 kg/m 3 o samples P- 40-M4 and P-10-M1, obse ing he e ec ha mois u e has on he p o- duc ion p ocess. In ac , Fig. 5 shows a high in e se co ela ion be ween pelle densi y and mois u e o he inpu s eam, wi h a co ela ion co- e icien o −0.88 (Fig. 5). Also, in he case o he a iables ela ed o pelle die cha ac e is ics, an in e se co ela ion is obse ed in bo h cases, bu i is e y weak in he case o comp ession leng h and weak o die diame e , wi h co ela ion coe icien s o −0.06 and −0.38, espec i ely (Fig. 5). Compa ing hese esul s wi h hose e e enced in o he s udies, i becomes clea ha hey a e compa able o hose o o he s udies in he case o pelle s p oduced wi h low eed s eam humidi y alues (10% and 20%). Thus, Ramos Casado (Ramos Casado e al., 2016) p oduced pelle s om he ejec s o mechanical biological ea men plan s o municipal was e, eaching a densi y o 1050 kg/m 3 . A e o e ac ion o such was e, Ma e al (Ma e al., 2022). p oduced pelle s wi h densi ies ha a ied be ween 994.78 and 1208.86 kg/m 3 , depending on he o e- ac ion and pelle iza ion empe a u e. Meanwhile, mix u es o di e en was e ac ions p esen in MSW we e pelle ized, eaching alues ha a ied be ween 1040 and 1199.5 kg/m 3 . The minimum alue co e- sponded o he composi ion wi h a lowe pe cen age o pape (Rezaei e al., 2020). Finally, s udies o densi ica ion o sewage sludge mixed wi h biomass allowed ob aining pelle s wi h densi ies anging om 851.2 o 1270.3 kg/m 3 (Jiang e al., 2014). Wi h inc easing inle s eam mois u e up o 30% and 40%, pelle densi y alues we e educed o alues below he minimum alue e e enced by Jiang e al (Jiang e al., 2014). o sewage sludge wi h biomass. The pelle densi y esul s ob ained allowed classi ying his p ope y in he di e en es ablished classes (Fig. 6), wi h a p edominance ( ou een o he wen y samples analysed, 75%) o hose being classi ied as no ecommended. Fu he mo e, none o he samples p oduced was classi ied as class C1, only one as C2 (pelle ed a 10% mois u e), and i e as C3 (pelle ed a 10% and 20% mois u e). The low-densi y alues a e explained by he use o e e ence alues o es ablish he classi ica ion based on s anda ds applicable o ag icul u al was e, which usually epo highe alues such as 1327 kg/m 3 o oli e wood (Ga cia-Ma a- e e al., 2015), 1260 kg/m 3 o ice s aw (Said e al., 2015), o 1198 kg/m 3 o pelle s p oduced om al al a (Sa ke e al., 2015). Howe e , he composi ion o he ini ial sc eening is cha ac e ized by he high p esence o low-densi y ac ions (52.1% o sani a y ex iles and 11.7% pape and ca dboa d). These alues could be inc eased by adding a binde , as epo ed in he s udy by Nu sani e al (Nu sani e al., 2020). which p oduced pelle s wi h a densi y be ween 988 −1009 kg/ m 3 om u ban was e. 3.2.2.8. Bulk densi y. Some o he p oblems de i ed om he low bulk densi y o SRF is he need o high s o age olumes, inc eased ans- po a ion cos s, as well as di icul ies in eeding (Lomas Es eban e al., 2001), hence he impo ance o he analysis o his p ope y, which in his s udy eached alues be ween 301.07 and 517.53 kg/m 3 o samples P-40-D8L16 and P-10-D8L32 (Table 9), espec i ely. The e ec o inle s eam mois u e was obse ed (Fig. 6). This ansla es in o a s ong in- e se co ela ion be ween bulk densi y and inle s eam mois u e, wi h a co ela ion coe icien o −0.89 (Fig. 5). In he case o comp ession leng h and die diame e , he obse ed co ela ions we e weakly posi i e and e y weakly nega i e, wi h co ela ion coe icien alues o 0.26 and −0.07, espec i ely (Fig. 5). Compa ing hese alues wi h hose ob ained in o he MSW pelle - izing s udies, i becomes clea ha hey a e compa able o hose e e - enced in o he s udies o hose p oduced wi h low eed s eam mois u es (10% and 20%). MSW pelle izing s udies show bulk densi ies ha a ied be ween 383.9 (Nu sani e al., 2020) and 540 kg/m 3 (Ramos Casado e al., 2016). In ano he s udy, Ri e a (Ri e a, 2018) epo ed alues be ween 420 and 510 kg/m 3 . The esul s o his p ope y, shown in Table 9, allow he samples o be classi ied in o he es ablished classes. None o he samples p oduced was classi ied as class C1 and C2 o his p ope y. Th ee o hem, co - esponding o an inle s eam mois u e con en o 10%, we e classi ied as C3, while he emaining 17 (85% o he samples p oduced) eached bulk densi ies below 500 kg/m 3 , and he e o e, we e classi ied as no ec- ommended. Again, he low-densi y alues a e explained by he p esence o low-densi y ac ions in he was e and he use o e e ence alues o es ablish he classi ica ion based on s anda ds applicable o ag icul u al was e, which usually epo highe alues. In ac , in he case o pelle s p oduced om a ious biomasses, acco ding o a e iew, he densi y alues we e ound o be highe han 600 kg/m 3 (Mi anda e al., 2015a). These alues we e epo ed o pelle s om oli e pomace wi h 780 kg/m 3 (Mi anda e al., 2012) and oak and Sco s pine wood wi h 678 (Mi anda e al., 2009) and 675 kg/m 3 ( Filbakk e al., 2011 ) , espec i ely, o whea s aw wi h a bulk densi y o 620 kg/m 3 (Ve ma e al., 2012). The alues o bulk densi y could be inc eased by adding a binde , as epo ed in some s udies ce i ying ha binde s s eng hen he cohesion be ween pa icles and inc ease he densi y, bo h pa icle and bulk (Ju e al., 2020; ZDANOWICZ and CHOJNACKI, 2017). 3.2.2.9. Du abili y. Du abili y is an essen ial pa ame e conce ning anspo a ion and logis ics (Jewia z e al., 2020). I can be conside ed a e e ence p ope y o SRF pelle condi ioning (Said e al., 2015). High du abili y is synonymous wi h high-quali y (Za a i and Kianmeh , 2014) as i a oids he gene a ion o ine pa icles ha could inc ease pollu an emissions and e en heal h isks (Mi anda e al., 2015b). Table 9 and Fig. 6 show he du abili y alues o he manu ac u ed pelle s, which anged om 62.63% o 99.76%, o samples P-40-D8L32 and P-10–48, espec i ely. Fig. 5 shows a s ong in e se co ela ion be ween J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 966 du abili y and inle s eam mois u e, wi h a coe icien o −0.60. The e ec o die diame e and comp ession leng h is no signi ican , wi h obse ed co ela ion coe icien alues o −0.22 and −0.09, espec- i ely (Fig. 5), also implying an in e se co ela ion bu in his case weak and e y weak. The analyses o du abili y alues ob ained in o he s udies o densi ied SRF p oduc ion om MSW show simila alues, such as hose ob ained om MSW ejec s wi h du abili y o 96.8% (Ramos Casado e al., 2016). In a wo k whe e wa e con en was analysed as a a iable, 93.10% and 98.72% du abili ies we e ob ained wi h inpu s eam mois u e alues o 30% and 15%, espec i ely (Rezaei e al., 2020). Conside ing pelle izing empe a u e as a a iable, he maximum du a- bili y (96%) was eached a 120 ◦C (Jewia z e al., 2020). Highe du abili y alues ha e been ound in he case o o e ied biodeg adable p oduc s om MSW, wi h 99.67% (Ma e al., 2022) and up o 99% imp o ing he pelle by adding 6% binde (Nu sani e al., 2020). The pelle s p oduced om ubbe wood and was e de i a i e mix u es p e- sen ed high du abili y le els (98.27–99.07%) (Laosena e al., 2022). The du abili y esul s conce ning he inpu a iables (Fig. 6) allow placing he samples in he es ablished classes, p edominan ly class C2, which includes 50% o hem, ollowed by C3 wi h ou samples, and C1 wi h 3. Finally, only 3 o he samples p oduced we e conside ed no ecommended, wi h alues lowe han 92%, all o hese co esponded o inle cu en humidi y alues o 40%. 3.2.2.10. Ha dness. As men ioned in he me hodology, he impo ance o his p ope y lies in handling and s o age, as well as in he combus ion p ocess i sel , whe e adequa e ha dness is equi ed o a oid c ushing and de o ming he pelle s (Said e al., 2015; Gilbe e al., 2009), which causes di icul ies in he boile ope a ion due o occasional blocking o he sc ew con eyo , ega dless o he he mal boile load (Ga cia-- Ma a e e al., 2014). The esul s ob ained o his p ope y in he SRFs sc eening co e a b oad spec um o alues, wi h a minimum o 3.33 kg and a maximum o 20 kg o samples P-40-D8L32 and P-10-D8L48, espec i ely (Table 9). Rega ding he ela ionship o his p ope y wi h he inpu a iables, a s ong in e se co ela ion was obse ed be ween ha dness and inpu mois u e, wi h a co ela ion coe icien o −0.3, which is also e iden in Fig. 5. The co ela ion was also ha m ul in he case o diame e , al hough ela i ely weak (−0.24), while o comp ession leng h, i is also so bu posi i e (0.16) (Fig. 5). I he esul s a e compa ed wi h o he s udies, he maximum alues a e simila . Howe e , he minimum alue is much lowe . Thus, in a s udy de eloped o imp o e he p ope ies o pelle s om municipal was e by hyd o he mal ea men , ha dness alues be ween 7.37 and 13.34 kg we e ob ained (Phasee and A eep ase , 2018). In he case o he pelle s p oduced by Rezaei (Rezaei e al., 2020), he ha dness a ied be ween 11.11 and 17.13 kg o wa e con en s o 15% and 30% espec i ely. The addi ion o binde in he pelle manu ac u ing p ocess inc eased he ha dness up o 17.68–21.37 kg (Nu sani e al., 2020). In any case, i was obse ed ha o mois u e below 30%, SRF ha dness alues can be simila o hose ound in he li e a u e. No classes ha e been es ablished in his case because he p ope y is no con empla ed in he e e ence s anda ds. Howe e , he alues ob- ained a e below hose ecommended in s udies o biomass pelle s such as wood (A shadi e al., 2008) and he baceous o ag icul u al esidues (Ca oll and Finnan, 2012; Zamo ano e al., 2011), whose op imum ha dness, acco ding o he li e a u e, would be 22 kg (Said e al., 2015). Taking in o accoun he classi ica ions o he p ope ies conside ed o es ablish he quali y o he densi ied SRF in pelle o m, shown in Table 9 wi h he colou code, i is obse ed ha only 3 o he 20 samples p o- duced comply wi h he limi s es ablished o all o he p ope ies, spe- ci ically samples P-10-D6L20, P-10-D6L24, and P-10-D8L32. In he es o he samples, some o he p ope ies we e no ecommendable, so he quali y o he pelle s would no be sui able acco ding o he classi ica ion p oposal. On he o he hand, o all he samples, i was obse ed ha he speci ic p ope ies conduci e o e alua ing he quali y o SRF as uel each classes C1 and C2. Mois u e, pelle densi y, and bulk densi y a e he ones ha each alues wi h a lowe a e (C3), no e en ecommendable in mos o he densi y de e mina ions. This esul is explained by he use o s anda ds o pelle s p oduced om ag icul u al esidues, wi h highe densi y han sc eening esidue, which has a lowe densi y due o i s high con en o sani a y ex iles. Fo his eason, i is conside ed ha he p oposal o quali y s anda ds in he u u e should conside his aspec , as well as he inco po a ion o ha dness, which is no inco po a ed in he cu en s anda ds o o he ypes o was e since i is iewed as a p ope y o be included in u u e pelle quali y s anda ds. On he o he hand, conce ning he ope a ing a iables o he pelle izing p ocess o his esidue, he mos a ou able esul s we e ob ained wi h 10% mois u e in he inle s eam, which would imply he need o subjec he sc eening esidue, cha ac e ized by high mois u e, o an in ense d ying p ocess, which would mean highe p oduc ion cos s. Rega ding he dies, he mos sui able op ion would be he 6 mm inle diame e . Wi h he wo comp ession leng hs es ed (20 and 24 mm), his 6 mm die makes i possible o ob ain con enien pelle s (classes C1, C2, o C3). I is also possible o p oduce pelle s wi h a la ge diame e , 8 mm, wi h a comp ession a io o 8/32. 3.3. De e mina ion o SRF uses The esul s o he p ope ies p oduced om sc eening bo h densi ied and non-densi ied SRF we e compa ed wi h he e e ence anges shown in Table 7 o i s uses in cemen plan s, powe plan s, and gasi ica ion, esul ing in he deg ee o compliance by p ope ies shown o e all in Table 10. Fi s ly, i can be seen ha he Cl, Hg, and ash con en o he SRF manu ac u ed was limi ing o any o he uses analysed, while LHV limi s i s applica ion in cemen wo ks and LHV and mois u e o gasi ica ion. On he o he hand, i was obse ed ha he applica ion o manu- ac u ed SRF in plan s o p oduce ene gy om was e does no pose any limi a ion. In he case o cemen plan s, he possibili y o applica ion is high, since h ee o he ou and i een o he wen y samples o non- densi ied and densi ied SRF, espec i ely, comply wi h all he es ab- lished limi s, which ep esen s 75% o he same. In bo h cases, he limi ing p ope y was he LHV, which shows he di icul y o using SRF p oduced a humidi y alues abo e 35%. Finally, gasi ica ion u ned ou o be he applica ion wi h he lowes numbe o samples sui able o use, wi h only one o he i e applicable non-densi ied SRF samples and six o he wen y in he case o densi ied, ep esen ing 25% and 30%, espec i ely. In his case, he applicabili y is limi ed o SRF p oduced a humidi y alues below 20%. The mois u e con en o he manu ac u ed SRF was he mos limi ing p ope y since 17 samples did no mee he equi emen s. These co esponded o he samples o non-densi ied SRF manu ac u ed wi h a mois u e con en o 35% and o all he samples o densi ied SRF p oduced wi h mois u e con en equal o o highe han 20%, excep in he case o one ha used a longe comp ession leng h (P- 20-D8L48), which ailed wi h mois u e con en alues equal o o highe han 30%. In he case o LHV, gi en i s ela ionship wi h humidi y, six samples we e added o he non-compliance lis , one in non-densi ied SRF and i e in densi ied SRF. These cases also co esponded wi h samples o SRF manu ac u ed wi h humidi y alues equal o o highe han 35%. 4. Conclusions and u he pe spec i es Ene gy eco e y om he sc eening was e would be a de ini i e s ep owa ds achie ing he ze o was e objec i e in was ewa e ea men , a oiding he economic and en i onmen al cos s de i ed om land ill disposal. The ollowing is a summa y o he mos ele an conclusions ob ained ela ing o he objec i es se ou in he s udy. In ela ion o he p oposed classi ica ion o he SRF p oduced, based J.J. De la To e-Bayo e al. P ocess Sa e y and En i onmen al P o ec ion 172 (2023) 950–970 967 on exis ing egula ions on he quali y o SRF as a uel, and on hose ela ing o he quali y o he pelle acco ding o i s mechanical p ope ies. •The p oposed classi ica ion o he p ope ies ha a ec he quali y o non-densi ied SRF is a e e ence amewo k o be conside ed o u u e quali y s anda ds since i b ings oge he he di e si y o exis ing s anda ds and can be used as a common amewo k. •Due o i s bene i s in handling and use, he in e es in densi ica ion, in he o m o pelle s, o SRF om sou ces such as municipal solid was e o sc eening was e equi es he de elopmen o quali y s an- da ds, depending on i s uses, which a e cu en ly non-exis en . In his sense, he p oposed classi ica ion o he p ope ies ha a ec he quali y o densi ied SRF is a ame o e e ence o be aken in o ac- coun o u u e quali y s anda ds ha can be based on he cu en s anda ds o ag icul u al and o es y was e o simila was e. Howe e , i will be necessa y o uniquely analyse alues ha limi p ope ies linked o he cha ac e is ics o hese was es de i ed om hei composi ion and he inco po a ion o ha dness alues due o hei e ec s on he handling and use o he pelle s. The p oduc ion o SRF a labo a o y scale equi ed some condi- ions, mainly o he expe imen al design o densi ied SRF. The inpu mois u e con en o densi ica ion a ied be ween 10% and 40%, and he comp ession a ios o he ma ices used we e 6/20, 6/24, 8/16, 8/32 and 8/48. In ligh o he esul s, i can be concluded: •The p oduc ion o SRF, bo h densi ied and non-densi ied, is a iable op ion o sc eening was e ha mee s he equi emen s o he Eu- opean s anda d ISO 21640:2021. •In he case o he p oduc ion o he non-densi ied SRF, aking in o accoun he classi ica ion p oposed o he p ope ies selec ed o de e mine i s quali y, i would be desi able o p oduce i om sc eening esidues wi h a maximum o 20% mois u e; i is possible o do so up o mois u e con en o 35%, e en i he e is a loss in i s LHV. •In he case o he p oduc ion o densi ied SRF in he o m o pelle s, aking in o accoun he classi ica ion p oposed o he p ope ies selec ed o de e mine i s quali y, i would be desi able o p oduce i wi h a esidual mois u e con en o 10%, using a die wi h a 6 mm inle diame e wi h comp ession leng hs o 20 o 24 mm, o a la ge diame e , 8 mm, wi h a comp ession a io o 8/32. •The mois u e con en o he esidue used o he p oduc ion o SRF is he a iable ha will condi ion he p ocess he mos since i is necessa y o educe i o alues o 35% in he case o non-densi ied and 10% o he manu ac u e o pelle s, which could a ec he economic iabili y o he p oduc . In ela ion o he uses o he SRF p oduced: •The Cl, Hg, and ash con en o he SRF manu ac u ed did no limi any o he uses analysed, while he LHV limi s i s applica ion in cemen wo ks, and LHV and mois u e we e limi ing in he case o gasi ica ion. •The use o he SRF p oduced is no limi ed in he case o powe plan s. Cemen plan s would equi e p oduc ion p ocesses wi h hu- midi y alues below 35%, bo h o non-densi ied and densi ied SRF. The majo limi a ion o SRF use is obse ed in i s applica ion o gasi ica ion. Non-densi ied SRF could be used when manu ac u ed wi h humidi y alues lowe han 35%, educing his limi o alues lowe han 20% in he case o densi ied SRF o samples densi ied wi h a high comp ession a io die (8/48). The p esen s udy p o ides e idence o he po en ial o gene a e SRF om sc eening was e. This inding se es as a s a ing poin o scaling up he p ocess and assessing he echnical, economic, and en i onmen al iabili y o indus ial-le el p oduc ion. Au ho con ibu ions The au ho s con ibu ed equally o his wo k. All au ho s ha e ead and ag eed o he published e sion o he manusc ip . Table 10 Compa a i e p ope ies o Solid Reco e ed Fuel (SRF) p oduced o use in cemen , was e o ene gy, and gasi ica ion plan s. SRF ype Samples Uses Cemen plan s Ene gy om was e plan s Gasi ica ion LHV a Cl Hg Ash M b Sui able LHV Cl Hg Ash M Sui able LHV Cl Hg Ash M Sui able Non densi ied SRF ND-4.5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ND-20 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ ND-25 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ ND-35 ⊗✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ⊗ ⊗ Densi ied SRF P-10-D6L20 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ P-20- D6L20 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ P-30- D6L20 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ P-40- D6L20 ⊗✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ⊗ ⊗ P-10- D6L24 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ P-20- D6L24 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ P-30- D6L24 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ P-40- D6L24 ⊗✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ⊗ ⊗ P-10- D8L16 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ P-20- D8L16 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ P-30- D8L16 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ P-40- D8L16 ⊗✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ⊗ ⊗ P-10- D8L32 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ P-20- D8L32 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ P-30- D8L32 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ P-40- D8L32 ⊗✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ⊗ ⊗ P-10- D8L48 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ P-20- D8L48 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ P-30- D8L48 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ⊗ ⊗ P-40- D8L48 ⊗✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ✓ ✓ ✓ ⊗✓ ✓ ✓ ⊗ ⊗ a LHV: Lowe hea ing alue. b M: Mois u e. 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