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Citation: Thiele, I.; Yehia, H.;
Krausch, N.; Birkholz, M.; Cruz
Bournazou, M.N.; Sitanggang, A.B.;
Kraume, M.; Neubauer, P.; Kurreck,
A. Production of Modified
Nucleosides in a Continuous Enzyme
Membrane Reactor. Int. J. Mol. Sci.
2023,24, 6081. https://doi.org/
10.3390/ijms24076081
Academic Editors: Bettina Siebers
and Salvatore Fusco
Received: 28 February 2023
Revised: 18 March 2023
Accepted: 22 March 2023
Published: 23 March 2023
Copyright: © 2023 by the authors.
Licensee MDPI, Basel, Switzerland.
This article is an open access article
distributed under the terms and
conditions of the Creative Commons
Attribution (CC BY) license (https://
creativecommons.org/licenses/by/
4.0/).
International Journal of
Molecular Sciences
Article
Production of Modified Nucleosides in a Continuous Enzyme
Membrane Reactor
Isabel Thiele 1, Heba Yehia 1,2 , Niels Krausch 1, Mario Birkholz 3, Mariano Nicolas Cruz Bournazou 1,4 ,
Azis Boing Sitanggang 5, Matthias Kraume 6, Peter Neubauer 1and Anke Kurreck 1,7,*
1Department of Bioprocess Engineering, Institute of Biotechnology, Technische Universität Berlin,
Ackerstr. 71-76, ACK24, 13355 Berlin, Germany
2Department of Chemistry of Natural and Microbial Products, Pharmaceutical and Drug Industries Research
Institute, National Research Centre, Dokki, Cairo 12622, Egypt
3IHP—Leibniz-Institut für Innovative Mikroelektronik, Im Technologiepark 25,
15236 Frankfurt (Oder), Germany
4DataHow AG, Hagenholzstrasse.111, 8050 Zurich, Switzerland
5
Department of Food Science and Technology, IPB University, Kampus IPB Darmaga, Bogor 16680, Indonesia
6Department of Chemical and Process Engineering, Technische Universität Berlin, Straße des 17. Juni 135,
10623 Berlin, Germany
7BioNukleo GmbH, Ackerstr. 76, 13355 Berlin, Germany
*Correspondence: [email protected]
Abstract:
Nucleoside analogues are important compounds for the treatment of viral infections or
cancers. While (chemo-)enzymatic synthesis is a valuable alternative to traditional chemical methods,
the feasibility of such processes is lowered by the high production cost of the biocatalyst. As continu-
ous enzyme membrane reactors (EMR) allow the use of biocatalysts until their full inactivation, they
offer a valuable alternative to batch enzymatic reactions with freely dissolved enzymes. In EMRs, the
enzymes are retained in the reactor by a suitable membrane. Immobilization on carrier materials, and
the associated losses in enzyme activity, can thus be avoided. Therefore, we validated the applicability
of EMRs for the synthesis of natural and dihalogenated nucleosides, using one-pot transglycosylation
reactions. Over a period of 55 days, 2
0
-deoxyadenosine was produced continuously, with a product
yield >90%. The dihalogenated nucleoside analogues 2,6-dichloropurine-2
0
-deoxyribonucleoside and
6-chloro-2-fluoro-2
0
-deoxyribonucleoside were also produced, with high conversion, but for shorter
operation times, of 14 and 5.5 days, respectively. The EMR performed with specific productivities
comparable to batch reactions. However, in the EMR, 220, 40, and 9 times more product per enzymatic
unit was produced, for 2
0
-deoxyadenosine, 2,6-dichloropurine-2
0
-deoxyribonucleoside, and 6-chloro-
2-fluoro-2
0
-deoxyribonucleoside, respectively. The application of the EMR using freely dissolved
enzymes, facilitates a continuous process with integrated biocatalyst separation, which reduces the
overall cost of the biocatalyst and enhances the downstream processing of nucleoside production.
Keywords:
continuous enzyme membrane reactor (EMR); halogenated nucleosides; nucleoside
analogues
; PID controller; purine nucleoside phosphorylase (PNP); pyrimidine nucleoside
phosphorylase (PyNP); Raspberry Pi; thermophilic enzyme; transglycosylation
1. Introduction
Nucleoside analogues are an important class of drugs. They have been widely used
as anticancer, antibacterial, and antiviral medications [
1
]. The importance of this class of
drugs is also evident in the current COVID-19 pandemic, as the nucleoside analogues mol-
nupiravir and remdesivir were approved for the treatment of SARS-CoV-2 infections [
2
,
3
],
and many more are currently under investigation in clinical trials [
4
]. Chemical synthesis is
still the standard procedure for producing nucleoside analogues. The drawbacks, however,
include numerous laborious reaction steps or the formation of various by-products, due to
a lack of stereo- and regioselectivity, which necessitates the implementation of protection
Int. J. Mol. Sci. 2023,24, 6081. https://doi.org/10.3390/ijms24076081 https://www.mdpi.com/journal/ijms
Int. J. Mol. Sci. 2023,24, 6081 2 of 13
and deprotection steps [
5
,
6
]. Hence, often only low product yields are obtained, even
after process optimization [
7
10
]. In contrast, chemo-enzymatic synthesis routes offer a
suitable alternative, as biocatalysts are active in water-based reaction media and show high
selectivity. Therefore, fewer process steps are required for both synthesis and purification,
and the need for solvents is significantly reduced. Thus, major contributors to the E-factor
(environmental factor, ratio of the mass of waste per mass of product) are minimized,
compared to a wide range of chemical synthesis routes [11].
Nucleoside phosphorylases (NPs) are widely applied for the synthesis of modified
nucleosides [
1
]. Based on their substrate spectrum, NPs are classified into purine nucleoside
phosphorylases (PNP, EC 2.4.2.1) and pyrimidine nucleoside phosphorylases (PyNP, EC
2.4.2.2). Both catalyze the reversible phosphorolysis of nucleosides to nucleobases and
α
-D-
pentofuranose-1-phosphates. Transglycosylation reactions are the most common approach
to produce nucleoside analogues, which involve the interchange of a glycosyl moiety be-
tween a sugar donor (nucleoside) and a sugar acceptor (nucleobase) (Figure 1) [
12
,
13
]. In
recent years, thermostable NPs have become increasingly interesting biocatalysts for nucle-
oside synthesis, as reactions at higher temperatures result in increased reaction rates and
improve the solubility of substrates. Additionally, thermostable NPs have been reported to
tolerate high solvent concentrations [
14
]. Hence, the use of higher substrate concentrations
has led to increased volumetric yields, reduced E-factor values, and facilitated large scale
application [1,11,14].
Int. J. Mol. Sci. 2022, 23, x FOR PEER REVIEW 2 of 14
molnupiravir and remdesivir were approved for the treatment of SARS-CoV-2 infections
[2,3], and many more are currently under investigation in clinical trials [4]. Chemical syn-
thesis is still the standard procedure for producing nucleoside analogues. The drawbacks,
however, include numerous laborious reaction steps or the formation of various by-prod-
ucts, due to a lack of stereo- and regioselectivity, which necessitates the implementation
of protection and deprotection steps [5,6]. Hence, often only low product yields are ob-
tained, even after process optimization [710]. In contrast, chemo-enzymatic synthesis
routes offer a suitable alternative, as biocatalysts are active in water-based reaction media
and show high selectivity. Therefore, fewer process steps are required for both synthesis
and purification, and the need for solvents is significantly reduced. Thus, major contribu-
tors to the E-factor (environmental factor, ratio of the mass of waste per mass of product)
are minimized, compared to a wide range of chemical synthesis routes [11].
Nucleoside phosphorylases (NPs) are widely applied for the synthesis of modified
nucleosides [1]. Based on their substrate spectrum, NPs are classified into purine nucleo-
side phosphorylases (PNP, EC 2.4.2.1) and pyrimidine nucleoside phosphorylases (PyNP,
EC 2.4.2.2). Both catalyze the reversible phosphorolysis of nucleosides to nucleobases and
α-D-pentofuranose-1-phosphates. Transglycosylation reactions are the most common ap-
proach to produce nucleoside analogues, which involve the interchange of a glycosyl moi-
ety between a sugar donor (nucleoside) and a sugar acceptor (nucleobase) (Figure 1)
[12,13]. In recent years, thermostable NPs have become increasingly interesting biocata-
lysts for nucleoside synthesis, as reactions at higher temperatures result in increased re-
action rates and improve the solubility of substrates. Additionally, thermostable NPs have
been reported to tolerate high solvent concentrations [14]. Hence, the use of higher sub-
strate concentrations has led to increased volumetric yields, reduced E-factor values, and
facilitated large scale application [1,11,14].
Figure 1. Enzymatic synthesis of modified nucleosides by nucleoside phosphorylase-catalyzed
transglycosylation. For the synthesis of purine nucleosides, it is advantageous to use pyrimidine
nucleosides as donors, as they are cheaply available and thermodynamically enhance purine nucle-
oside synthesis. In this bi-enzymatic reaction, the PyNP is needed to cleave the donor nucleoside
and the PNP catalyzes the target nucleoside synthesis.
Providing the enzymes for enzymatic reactions on a large scale, is one of the most
cost-intensive factors. Therefore, different methods have been developed that allow the
reuse of active enzymes, or produce valuable products, in continuous processes. Enzyme
immobilization has been most commonly used, and classically, enzymes have been bound
to inert carrier materials [1521]. Its successful application has already been demonstrated
for nucleoside phosphorylases in several studies, for the synthesis of various natural and
modified nucleosides [18,22,23]. Due to disadvantages of the classical immobilization
techniques, including the use of expensive resins and large losses of enzyme activity due
to immobilization, alternative methods have been developed in recent years. For example,
covalent but reversible immobilization of a purine nucleoside phosphorylase on agarose
microbeads, allowed the recycling of the resin after the enzyme became inactive [24]. In
another approach, crosslinking-based self-immobilization of Escherichia coli uridine phos-
phorylase, even eliminated the need for an external carrier [25].
Figure 1.
Enzymatic synthesis of modified nucleosides by nucleoside phosphorylase-catalyzed
transglycosylation. For the synthesis of purine nucleosides, it is advantageous to use pyrimidine nu-
cleosides as donors, as they are cheaply available and thermodynamically enhance purine nucleoside
synthesis. In this bi-enzymatic reaction, the PyNP is needed to cleave the donor nucleoside and the
PNP catalyzes the target nucleoside synthesis.
Providing the enzymes for enzymatic reactions on a large scale, is one of the most
cost-intensive factors. Therefore, different methods have been developed that allow the
reuse of active enzymes, or produce valuable products, in continuous processes. Enzyme
immobilization has been most commonly used, and classically, enzymes have been bound
to inert carrier materials [
15
21
]. Its successful application has already been demonstrated
for nucleoside phosphorylases in several studies, for the synthesis of various natural and
modified nucleosides [
18
,
22
,
23
]. Due to disadvantages of the classical immobilization
techniques, including the use of expensive resins and large losses of enzyme activity due to
immobilization, alternative methods have been developed in recent years. For example,
covalent but reversible immobilization of a purine nucleoside phosphorylase on agarose
microbeads, allowed the recycling of the resin after the enzyme became inactive [
24
].
In another approach, crosslinking-based self-immobilization of Escherichia coli uridine
phosphorylase, even eliminated the need for an external carrier [25].
Despite the progress made, enzyme immobilization still leads to a significant loss of
enzyme activity and to reduced productivity, caused by a limited mass transfer [
26
,
27
].
Enzyme membrane reactors (EMRs), using freely dissolved enzymes, offer a suitable
alternative, as they combine the advantages of enzyme immobilization (e.g., enzymes
are used until inactivation, easy separation of product and enzyme) and freely dissolved
Int. J. Mol. Sci. 2023,24, 6081 3 of 13
enzymes (e.g., maximum specific activity, no mass transfer limitations). In EMRs, enzymes
are retained in the reactor by membranes with proper molecular weight cut-off (MWCO).
EMRs are scalable and have already been applied to a large variety of products [2830].
In this study, we tested an EMR system for the continuous synthesis of nucleoside
analogues, using nucleoside phosphorylases of thermophilic origin as biocatalysts. We
adjusted a previously described EMR system, that was successfully used for lactulose
synthesis [
27
,
31
]. As it has been increasingly recognized that microelectronics can provide
valuable technology modules for biotechnology [
32
], in this work the reactors were operated
with an inexpensive and easy-to-handle proportional-integral-derivative controller (PID-
controller), using a Raspberry Pi computer. The system was established and optimized
for the enzymatic synthesis of deoxyadenosine. Afterwards, the reaction conditions were
adjusted for the efficient synthesis of halogenated nucleoside analogues, as they serve
as a valuable starting material for the preparation of a broad spectrum of nucleoside
analogues [12,13,33].
2. Results and Discussion
2.1. Setup of the EMR
EMRs are widely used for the synthesis of a variety of compounds, in either single or
cascade processes [
34
], but so far, no reports are available involving natural or modified
nucleosides. Therefore, an automated system of two parallel EMRs was established for
the synthesis of nucleosides, using a feedback controller. The membrane had an MWCO
of <10 kDa, to retain the enzymes in the EMR. To achieve an operation at constant flux,
and thereby a constant residence time, higher pressure is needed to compensate membrane
fouling. The empirically determined PID parameters to achieve a constant flux were
KP
= 6,
KI
= 1.6, and
KD
= 3 (Figure 2B). After less than five minutes from the start of the EMR,
accurate control of the permeate flux was achieved, with only minimal overshooting in
the beginning (Figure 2B). In the further course of the EMR operation, stable control was
achieved over long reaction periods.
2.2. Validation of the Functionality of the EMR Using 20-Deoxyadenosine
To prove the functionality of the EMR controlled by the Raspberry Pi computer, the
synthesis of 2
0
-deoxyadenosine (dAdo), in a transglycosylation reaction, was studied, using
purified NPs. In this proof-of-concept study, products were not purified, and product
yields were calculated from conversion percentages and volumes of product solutions.
To estimate a suitable hydraulic residence time (HRT), batch reactions were performed
at a 5 mL scale, over a period of 6 h. The one-pot bi-enzymatic reaction reached its
thermodynamic equilibrium after 1 h, with dAdo formation and thymidine cleavage of
95% and 43%, respectively. In the thermodynamic equilibrium, the rates of thymidine
(Thd) cleavage and dAdo formation were equal, and no apparent change in concentrations
were observed anymore. Based on these results, it can be assumed that thermodynamic
equilibrium can be reached at an HRT of 1 h, even in continuous mode. However, initial
experiments showed that a minimum residence time of 4 h was required, because the setup
was not designed to withstand the pressures generated at the required flow rates. Thus,
an operational minimum of 4 h HRT was chosen for the initial dAdo synthesis, to avoid
system leakage.
After setting up the EMR, by loading the substrates and enzymes, the reaction was
started and run in batch mode for 1–2 h. In the initial batch phase, thymidine concentration
decreased over time, while dAdo formation increased simultaneously (Figure S1). After
equilibrium was reached, the formation of dAdo (95%) and cleavage of Thd (40%) was
comparable to batch reactions at the 5 mL scale. Subsequently, continuous mode was started,
with an HRT of 4 h, and dAdo formation and Thd cleavage remained constant compared
to the batch mode. Thus, this residence time was sufficient to reach thermodynamic
equilibrium for the formation of dAdo in the initial phase of EMR operation.
Int. J. Mol. Sci. 2023,24, 6081 4 of 13
Int. J. Mol. Sci. 2022, 23, x FOR PEER REVIEW 4 of 14
Figure 2. (A) Schematic representation of the experimental setup of a single enzyme membrane re-
actor. During the experiments, two enzyme membrane reactors were run in parallel (C). 1—Com-
pressed air. 2Substrate tank. 3—Magnetic stirrer. 4—Magnetic drives. 5Enzyme reactor. 6—Ul-
trafiltration membrane. 7—Heating device. 8Temperature sensor. 9—Sampling port. 10—Preci-
sion balance. 11—PID controller. (B) PID controller adjustment: screenshots of the tuning of the
parameters to 𝐾
= 6, 𝐾
= 1.6, 𝐾
= 3 and correlation between the target value and measured value
over time. Solid line—target value, dotted line—measured value. Tuning parameters were added
subsequently from the left to the right panel. (C) Photo of the experimental setup of two parallel
reactors during operation.
2.2. Validation of the Functionality of the EMR using 2-Deoxyadenosine
To prove the functionality of the EMR controlled by the Raspberry Pi computer, the
synthesis of 2-deoxyadenosine (dAdo), in a transglycosylation reaction, was studied, us-
ing purified NPs. In this proof-of-concept study, products were not purified, and product
yields were calculated from conversion percentages and volumes of product solutions. To
estimate a suitable hydraulic residence time (HRT), batch reactions were performed at a
Figure 2.
(
A
) Schematic representation of the experimental setup of a single enzyme membrane reactor.
During the experiments, two enzyme membrane reactors were run in parallel (
C
). 1—Compressed air.
2—Substrate tank. 3—Magnetic stirrer. 4—Magnetic drives. 5—Enzyme reactor. 6—Ultrafiltration
membrane. 7—Heating device. 8—Temperature sensor. 9—Sampling port. 10—Precision balance.
11—PID controller. (
B
) PID controller adjustment: screenshots of the tuning of the parameters to
KP
= 6,
KI
= 1.6,
KD
= 3 and correlation between the target value and measured value over time.
Solid line—target value, dotted line—measured value. Tuning parameters were added subsequently
from the left to the right panel. (
C
) Photo of the experimental setup of two parallel reactors during
operation.
dAdo was successfully produced over a period of 55 days. Comparable longevity of
nucleoside phosphorylases has previously been shown for immobilized Halomonas elongata
PNP applied in a flow reactor [
24
]. With inosine and 6-O-methylguanine as substrates,
the immobilized biocatalyst still showed significant activity after two months of usage for
reactions in flow. Despite the longevity of the enzyme, a loss in activity over time was
observed. After two months of application, the loss in activity was around 50%. A decrease
in activity was also observed in the EMRs. Therefore, HRT had to be regularly adjusted,
Int. J. Mol. Sci. 2023,24, 6081 5 of 13
to ensure steady state conditions and dAdo formation at conversions >90%. Hence, after
22 days and 45 days, the HRT was increased to 6 h and 12 h, respectively (Figure 3A).
Based on this procedure, a productivity of 2.5 g L
1
h
1
was reached for the EMR, which
was in very good agreement with the 5 mL batch reactions. As the EMR was running for
more than 50 days without the need for fresh enzymes, the continuous reaction resulted in
220 times more product per enzymatic unit than in the batch reaction (Table 1).
Int. J. Mol. Sci. 2022, 23, x FOR PEER REVIEW 6 of 14
Figure 3. Continuous production of 2-deoxyadenosine from thymidine (25 mM) and adenine (10
mM) using purified nucleoside phosphorylases (150 U of PyNP 02, 1050 U of PNP 02, by BioNukleo)
at 40 °C, stirred at 200 rpm. (A) Monitoring of thymidine (Thd) cleavage and 2-deoxyadenosine
(dAdo) formation, and regulating pressure during operation, at hydraulic residence times (HRT) of
4, 6, and 12 h. Membrane exchange and centrifugation of the reactor content, to remove precipitate,
is indicated by an arrow. (B) Turbidity of the reaction mixture inside the EMR and membrane clog-
ging were observed over the course of the reaction.
During the operation of the EMR, an increasing turbidity of the reactor content was
observed (Figure 3B). The system pressure rose simultaneously, and critical values were
reached (up to 4 bar). To ensure a continuous EMR performance, the process was stopped
after 6, 14, and 23 days, to change the reactor membrane and to remove the formed pre-
cipitate by centrifugation (Figure 3A). SDS-PAGE analysis revealed that the precipitate
mainly contained the applied biocatalysts (Figure S2). To ensure that solubility of the re-
actants did not lead to precipitate formation, a sample of the precipitate was also analyzed
by high-performance liquid chromatography (HPLC). No peaks corresponding to the nu-
cleosides or nucleobases in the reaction were observed. Denaturation of the biocatalysts,
however, had only a minor eect on dAdo formation in the beginning. After three cycles
of precipitate removal and membrane exchange, however, residence time was prolonged,
to retain dAdo formation >90%.
Figure 3.
Continuous production of 2
0
-deoxyadenosine from thymidine (25 mM) and adenine (10 mM)
using purified nucleoside phosphorylases (150 U of PyNP 02, 1050 U of PNP 02, by BioNukleo) at
40
C, stirred at 200 rpm. (
A
) Monitoring of thymidine (Thd) cleavage and 2
0
-deoxyadenosine (dAdo)
formation, and regulating pressure during operation, at hydraulic residence times (HRT) of 4, 6,
and 12 h. Membrane exchange and centrifugation of the reactor content, to remove precipitate, is
indicated by an arrow. (
B
) Turbidity of the reaction mixture inside the EMR and membrane clogging
were observed over the course of the reaction.
During the operation of the EMR, an increasing turbidity of the reactor content was
observed (Figure 3B). The system pressure rose simultaneously, and critical values were
reached (up to 4 bar). To ensure a continuous EMR performance, the process was stopped
after 6, 14, and 23 days, to change the reactor membrane and to remove the formed
precipitate by centrifugation (Figure 3A). SDS-PAGE analysis revealed that the precipitate
mainly contained the applied biocatalysts (Figure S2). To ensure that solubility of the
reactants did not lead to precipitate formation, a sample of the precipitate was also analyzed
by high-performance liquid chromatography (HPLC). No peaks corresponding to the
nucleosides or nucleobases in the reaction were observed. Denaturation of the biocatalysts,
however, had only a minor effect on dAdo formation in the beginning. After three cycles of
precipitate removal and membrane exchange, however, residence time was prolonged, to
retain dAdo formation >90%.
Int. J. Mol. Sci. 2023,24, 6081 6 of 13
Table 1.
Process parameters determined for the synthesis of dAdo and dihalogenated nucleosides.
Parameters were calculated for steady state flow conditions in the EMRs. The threshold value of
conversion was 55% substrate conversion for the calculation of process parameters for EMRs applied,
to produce 6C2FP-dR and 2,6DCP-dR (see Figure 4).
Enzymes Product Productivity
[g L1h1]
Specific
Productivity [mg
U1h1]
Product Per
Enzymatic Unit
[mg U1]
Reaction
System Reference
PyNP 02/
PNP 02 dAdo 2.49 0.22 1.32 Batch This study
PyNP 02/
PNP 02 dAdo 2.5 0.22 290.4 * EMR This study
PyNP 02/
PNP 02 2,6DCP-dR 1.6 0.14 0.84 Batch This study
PyNP 02/
PNP 02 6C2FP-dR 1.4 0.12 0.72 Batch This study
PyNP 02/
PNP 02 2,6DCP-dR 1.5
1.6 0.13
0.14 7.8 (HRT 4 h)
33.6 (HRT 8 h/16 h) EMR This study
PyNP 02/
PNP 02 6C2FP-dR 1.3
1.3 0.11
0.11 5.5 (HRT 4 h)
6.49 (HRT 8 h) EMR This study
TtPyNP a/
GtPNP b2,6DCP-R 1.5 - - Batch, immob.
enzyme [13]
TtPyNP/
GtPNP 6C2FP-R 2.0 - - Batch, immob.
enzyme [13]
a
PNP of Thermus thermophilus,
b
PyNP of Geobacillus thermoglucosidasius. * During the EMR run, HRT was regularly
adjusted to reach product formation > 90%.
Int. J. Mol. Sci. 2022, 23, x FOR PEER REVIEW 7 of 14
Table 1. Process parameters determined for the synthesis of dAdo and dihalogenated nucleosides.
Parameters were calculated for steady state flow conditions in the EMRs. The threshold value of
conversion was 55% substrate conversion for the calculation of process parameters for EMRs ap-
plied, to produce 6C2FP-dR and 2,6DCP-dR (see Figure 4).
Enzymes Product
Productivity
[g L
1
h
1
]
Specific
Productivity
[mg U
1
h
1
]
Product Per Enzy-
matic Unit [mg U
1
]
Reaction
System Reference
PyNP 02/
PNP 02 dAdo 2.49 0.22 1.32 Batch This study
PyNP 02/
PNP 02 dAdo 2.5 0.22 290.4 * EMR This study
PyNP 02/
PNP 02 2,6DCP-dR 1.6 0.14 0.84 Batch This study
PyNP 02/
PNP 02 6C2FP-dR 1.4 0.12 0.72 Batch This study
PyNP 02/
PNP 02 2,6DCP-dR 1.5
1.6
0.13
0.14
7.8 (HRT 4 h)
33.6 (HRT 8 h/16 h) EMR This study
PyNP 02/
PNP 02 6C2FP-dR 1.3
1.3
0.11
0.11
5.5 (HRT 4 h)
6.49 (HRT 8 h) EMR This study
TtPyNP
a
/
GtPNP
b
2,6DCP-R 1.5 - - Batch, immob.
enzyme [13]
TtPyNP/
GtPNP 6C2FP-R 2.0 - - Batch, immob.
enzyme [13]
a
PNP of Thermus thermophilus,
b
PyNP of Geobacillus thermoglucosidasius. * During the EMR run, HRT
was regularly adjusted to reach product formation > 90%.
Figure 4. Continuous production of modified nucleosides from thymidine (25 mM) and 10 mM 6-
chloro-2-fluoro-purine (A,C), or 2,6-dichloropurine (B,D), using purified pyrimidine and purine nu-
cleoside phosphorylases (150 U of PyNP 02, 1050 U of PNP 02, by BioNukleo GmbH) at 40 °C, stirred
Figure 4.
Continuous production of modified nucleosides from thymidine (25 mM) and 10 mM
6-chloro-2-fluoro-purine (
A
,
C
), or 2,6-dichloropurine (
B
,
D
), using purified pyrimidine and purine
nucleoside phosphorylases (150 U of PyNP 02, 1050 U of PNP 02, by BioNukleo GmbH) at 40
C,
stirred at 200 rpm. Thymidine (Thd) cleavage and formation of the respective nucleoside at residence
times of 4 and 8 h were monitored (
C
,
D
). The threshold value of conversion for the calculation of
process parameters (Table 1) is indicated by the shaded area. Full data sets for the synthesis of the
dihalogenated nucleosides are shown in Figure S4.
Int. J. Mol. Sci. 2023,24, 6081 7 of 13
In batch reactions, the formation of by-products was not observed, using thymi-
dine and adenine as substrates. However, in the EMR, by-products started to form after
2 days of operation. A comparison with reference standards revealed the formation of
2
0
-deoxyinosine (dIno) and hypoxanthine (Hx), which are deamination products of dAdo
and adenine (Ade), respectively. By-product concentrations increased with operation time
and longer residence times, reaching a total of up to 5 mM final concentration (50% of
the final product) at the end of the experiment (Figure S3). Deamination is a well-known
challenge in enzymatic reactions and is mainly caused by enzyme impurities, originating
from the heterologous expression host. The application of reaction temperatures above
60
C [
19
,
35
] or adding deaminase inhibitors like 2
0
-deoxycoformycin, are suitable options
to overcome this challenge [36].
2.3. Synthesis of Dihalogenated Nucleoside by Nucleoside Phosphorylases
Asthe EMRwas runningwithgood dAdo productivity, the synthesis of 2,6-dihalogenated
nucleoside analogues was performed. To determine a suitable HRT for EMR operation,
batch reactions to form 2,6-dichloropurine-2
0
-deoxyribonucleoside (2,6DCP-dR) and 6-
chloro-2-fluoropurine-2
0
-deoxyribonucleoside (6C2FP-dR) were performed initially. As
was also observed for the synthesis of dAdo, the reaction equilibrium was reached after only
1 h. Product conversions were 84% and 83% for 2,6DCP-dR and 6C2FP-dR, respectively, at
equilibrium.
In the batch phase of the EMR runs, equilibrium was also reached within 1 h, with
comparable conversion rates, of 86% and 84% for 2,6DCP-dR and 6C2FP-dR, respectively.
Although an HRT of 4 h was used, due to the operational limitations of the EMR, 6C2FP-dR
formation immediately decreased to 75% and remained constant for 6 h. Thereafter, the
6C2FP-dR formation ranged between 60 and 75%. The formation of 2,6DCP-dR did not
show such fluctuations. Over a period of about 10 h, the 2,6DCP-dR formation was about
80%. Subsequently, it slowly started to decrease. After 50 h, product formation and Thd
cleavage rates strongly decreased for both 2,6DCP-dR and 6C2FP-dR, probably caused
by the inactivation of the biocatalysts. Hence, in comparison to the EMR run for dAdo
synthesis, drastically reduced operation times were observed for the modified nucleosides.
As HRT might be a critical factor for EMR operation, a prolonged HRT of 8 h was studied.
Indeed, for both substrates, operation times increased with prolonged residence times.
A significant decrease in product formation was only observed after 230 h and 62 h, for
2,6DCP-dR and 6C2FP-dR, respectively.
Productivities for small-scale batch reactions, and the EMR at an HRT of 8 h, were
comparable, with values ranging between 1.3 and 1.6 g L
1
h
1
(Table 1). The values
were in good accordance with results observed for the related compounds 2,6-dichloro-
(ß-D-ribofuranosyl)purine (2,6DCP-R) and 6-chloro-2-fluoro-9-(ß-D-ribofuranosyl)purine
(6C2FP-R) using immobilized NPs in batch reactions. Productivities of 1.5 and
2.0 g L1h1
were observed for the synthesis of the two ribosides [15].
Product yields per employed enzymatic unit again increased remarkably in the EMRs,
compared to the batch reactions. In the EMRs, with an HRT of 8 h, the product yields per
enzymatic unit were 9 and 40 times higher, for 6C2FP-dR and 2,6DCP-dR, respectively
(Table 1). As stated before, prolonged HRT had a positive effect on product yields for both
dihalogenated products. However, the effect was much more pronounced for 2,6DCP-dR,
where the product yields per employed enzymatic unit increased by a factor of 4.5, when
increasing the HRT from 4 h to 8 h (Table 1).
The lifetime of the enzymes was found to be strongly dependent on the applied
substrates. While the EMR to produce dAdo ran over a period of 55 days, operation
times were much shorter for 6C2FP-dR and 2,6DCP-dR. Halogen substituents have previ-
ously been shown to interfere with enzyme activity or cell viability [
37
,
38
]. Halogenated
nucleoside analogues such as 2-amino-6-chloro-7-deazapurine 2
0
-deoxyriboside and 6-
amino-2-chloro-7-deazapurine 2
0
-deoxyriboside, were described as being PNP inhibitors,
by forming a ternary dead-end PNP/base/P
i
complex, while also being substrates in the
Int. J. Mol. Sci. 2023,24, 6081 8 of 13
reverse synthetic reaction [
37
]. Furthermore, nucleoside 2
0
-deoxyribosyltransferase, with a
2
0
-deoxy-2
0
-fluoroglycoside substrate, was found to form a destabilized oxocarbenium-like
transition state, due to the electron-withdrawing fluorine atom at the sugar’s 2
0
position,
thus leading to accumulation of the covalently bound intermediate and thereby inactivating
the enzyme [
39
]. Additionally, tissue or organ toxicity has been observed before for halo-
genated nucleoside analogues, such as 2-fluoroadenosine or fludarabine, in pharmaceutical
applications [
40
44
]. Substitutions with reactive halogens at the purine ring, exert electron
withdrawing centers, that can change the substrate orientation, affinity, pKa, stability, and
impact adjacent groups [45].
3. Materials and Methods
3.1. Reactor Configurations
Two parallel EMRs were used to produce natural and modified nucleosides. The
reactors were set up similarly to the description in Sitanggang et al. [
27
]. An EMR consists
of a pressure-stable glass container and a holder, which was modified from a XFUF-
047 dead-end test cell (Merck Millipore, Darmstadt, Germany). The maximum working
volume was 92 mL. Flat sheet PES membranes, with a MWCO of 10 kDa (Microdyn
Nadir, Wiesbaden, Germany), were placed at the bottom of the reactor. PTFE tubing (inner
diameter (ID) = 0.8 mm) was employed to connect the substrate tank, enzyme reactor, and
beakers, where the product solution was collected. The EMR was operated in continuous
mode and samples were taken regularly, from a valve located between the enzyme reactor
and product beaker. For permeate measurement, Kern precision balances (Kern & Sohn
GmbH, Balingen-Frommern, Germany) were used. The proportional pressure regulator
was purchased from Festo (MPPE-3-1/4-6-010-B, Esslingen am Neckar, Germany).
Instead of using the Laboratory Virtual Instrument Engineering Workbench (Lab-
VIEW
(National Instruments, US), as described by Sitanggang and colleagues, a PID
controller (proportional-integral-derivative controller) was implemented in Python (version
2.7, Python Software Foundation, US), using a Raspberry Pi 3 B (Raspberry Pi Founda-
tion, UK), with the PiXtend V2 -S- extension board, supplied by Qube Solutions GmbH
(Germany).
The weight of the permeate passing through the membrane was measured on a
precision balance, to calculate the deviation from the set hydraulic residence time:
HRT [h]=VR
.
V(1)
where V
R
(L) is the reactor volume, and
.
V
(L h
1
) the volumetric flow rate of the feeding
solution. HRT describes the average duration of time that the reactants remain in the EMRs.
Process data (pressure, time, weight, target value) were simultaneously stored in a csv
file and later used to calculate residence times and productivities.
3.2. Control Design
To control the continuous process and ensure a steady conversion rate, a PID controller
was developed, using a Raspberry Pi and the programming language Python. The controller
measures the weight of the harvest tank with the collected product every six seconds and
calculates the deviation (or error I) from the predefined target value, corresponding to the
desired residence time. The output for the valve was calculated as follows:
Out =KPe(t)+KIZe(t)dt +KD
d
dt e(t)(2)
where
e(t)
is the deviation of the weight from the setpoint at the time point
t
, and
KP
,
KI
,
and
KD
are the respective tuning parameters, reflecting a proportional, an integral, and a
derivative term of the PID controller. The output was then converted, to adjust the pressure
from 0–4 bar, to a value between 0 and 1023, the allowed range of the input for the valve,
Int. J. Mol. Sci. 2023,24, 6081 9 of 13
and sent to the valve via a serial interface. The process time, the target value, as well as the
deviation and the set pressure, were repeatedly (every 6 s) saved to a csv file.
The pressure was not allowed to exceed 4 bar, to ensure the integrity of the device.
Therefore, the membrane was changed if needed, to continue operation within the accept-
able pressure range. In case of insufficient conversion of the substrates, the setpoint of the
residence time was manually increased and set accordingly.
The respective Python script is stored at the following git repository and freely avail-
able: https://git.tu-berlin.de/bvt-htbd/public/thiele_2023_ijms (uploaded on 9 January
2023).
3.3. Chemicals
All chemicals and solvents were of analytical grade or higher and purchased, if
not stated otherwise, from Sigma-Aldrich (Steinheim, Germany), Carl Roth (Karlsruhe,
Germany
), TCI Deutschland (Eschborn, Germany), Carbosynth (Compton, Berkshire, UK),
or VWR (Darmstadt, Germany). High-performance liquid chromatography (HPLC) analy-
ses were carried out with an Agilent 1200 series system, equipped with an Agilent diode
array detector (DAD), using a Phenomenex (Torrance, CA, USA) reversed-phase C18 col-
umn (150
×
4.6 mm). Thermostable nucleoside phosphorylases PyNP Y02 (E-NP-1002) and
PNP N02 (E-NP-2002) in purified form (immobilized metal ion-affinity chromatography),
were provided by BioNukleo GmbH (Berlin, Germany) and used as recommended by the
manufacturer.
3.4. Synthesis of Natural and Modified Nucleosides in Batch Reactions
The products 2
0
-deoxyadenosine (dAdo), 2,6-dichloropurine deoxyribonucleoside (2,6-
DCP-dR), and 6-chloro-2-fluoropurine deoxyribonucleoside (6C2FP-dR) were synthesized
in a one-pot transglycosylation reaction, using pyrimidine nucleoside phosphorylase PyNP
02 and purine nucleoside phosphorylase PNP 02 as biocatalysts. Thymidine was used
as a sugar donor and adenine, 2,6-dichloropurine, and 6-chloro-2-fluoropurine as sugar
acceptors. In a final volume of 5 mL, a reaction mixture of 25 mM Thd, 10 mM of sugar
acceptor, 1.6 U mL
1
of PyNP 02, and 11.4 U mL
1
of PNP 02, in 2 mM potassium phosphate
(KP) buffer (pH 7.0), was prepared. The reaction was incubated at 40
C for 6 h. Regular
samples were taken and analyzed by HPLC-DAD.
3.5. Operational Procedure to Produce Natural and Modified Nucleosides in Enzyme
Membrane Reactors
To perform transglycosylation reactions, substrate concentrations of 25 mM Thd and
10 mM sugar acceptor (adenine, 2,6-dichloropurine, or 6-chloro-2-fluoropurine) were used,
in both the initial batch solution and the feed. The substrates were dissolved in 2 mM KP
buffer (pH 7.0). The syntheses were carried out using 150 U of PyNP 02 and 1050 U PNP
02, at a temperature of 40 C. The agitation speed was 200 rpm.
After reactor assembly, stirring was started and the reactors were filled with substrate
solution, up to 50 mL. Enzymes were added and the reactors were filled up to 92 mL with
substrate solution. Reactions were run in batch mode until equilibrium was reached, after
about 1.5 h. Thereafter, the continuous production of nucleosides and their analogues
was performed with residence times of 4 h. If the system pressure reached almost 4 bar,
the reactor membrane was exchanged, and the reactor content was centrifuged. The
clear supernatant was transferred back into the reaction chamber. To maintain adequate
conversion, HRT was increased up to 16 h, if necessary, during the process.
The productivity of the batch and continuous processes was compared in terms of
specific productivity, productivity/space-time-yield, and product yield per U of enzyme,
and was calculated as follows:
Specific productivity hmg U1h1i=cproduct ×Vpermeate
U×t(3)
Int. J. Mol. Sci. 2023,24, 6081 10 of 13
with
cproduct
(mg L
1
) being the product concentration,
Vpermeate
(L) being the permeate
volume, U being the enzyme units, and
t(h) being the reaction period. For batch reactions,
the reaction volume was 5 mL.
Productivity was calculated according to the equation:
Productivity hg L1h1i=t2
t1P(t)
t2
t1V(t)×t(4)
where
t2
t1P(t)
and
t2
t1V(t)
are the amount of product and the permeate volume collected
during a certain period t2t1, and tthe reaction period.
The enzyme specific product yield was calculated as follows:
Product yield per enzyme unit hg U1i=tend
tstart P(t)
U(5)
where
tend
tstart P(t)
is the total amount of product collected over the process time, and U the
enzyme units in the reaction mixture.
3.6. Measurement of Enzyme Activity
All reactions were performed at 2 mL scale, in Eppendorf tubes, which were incubated
in a thermomixer (Eppendorf, Hamburg, Germany) at 40
C and 300 rpm. The standard
activity assay (phosphorolysis) was carried out in potassium phosphate buffer (50 mM; pH
7.0) containing 1 mM uridine or guanosine. After 2 min preheating at the corresponding
temperature, 0.0003 mg mL
1
(final concentration) of purified enzyme was added to the
mixture, and the reaction was stopped by the addition of
1
2
vol. methanol after defined
time intervals, so that <10% of the substrate was converted to the product. Under these
conditions, the reaction rate was linear as a function of time and enzyme concentration.
After centrifugation (20,000
×
g, 4
C, 15 min), the samples were analyzed by HPLC-DAD.
One unit (U) of enzyme activity was defined as the amount of enzyme catalyzing the
conversion of 1 µmol of substrate per minute, under the respective assay conditions.
3.7. Determination of Nucleosides and Nucleobases by HPLC
HPLC-DAD analyses were performed to monitor the enzyme-catalyzed reactions. For
the synthesis of dAdo, 2,6DCP-dR, and 6C2FP-dR, HPLC analysis was performed with
the following gradient: from 97%, 20 mM ammonium acetate and 3% acetonitrile, to 72%
20 mM ammonium acetate and 28% acetonitrile, in 11 min. The conversion percentages
were determined by measuring the nucleosides and nucleobases at 260 nm (Equation (5)).
Substrates and products (including by-products) were identified by their retention times
and specific spectra. Retention times were determined using pure compounds as standards.
Under these conditions they were as follows: Thd (5.0 min), thymine (Thy) (4.2 min),
dAdo (5.4 min), adenine (Ade) (4.4 min), 26DCP-dR (9.0 min), 2,6-dichloropurine (2,6DCP)
(7.8 min), 6C2FP-dR (8.4 min), 6-chloro-2-fluoropurine (6C2FP) (7.1 min), hypoxanthine (Hx)
(3.2 min), and 2
0
deoxy-inosine (dIno) (4.5 min). Reaction intermediates, such as phosphate
and deoxyribose-1-phosphate, were not determined, as they are not freely available in
the reaction, since transglycosylation reactions are a balanced interchange of the sugar
moiety between the donor nucleoside and the acceptor. Hence, 2
0
-deoxyribose-1-phosphate
released after donor nucleoside cleavage by PyNP, is immediately used by the PNP to form
the nucleoside of interest. The inorganic phosphate released in the PNP-catalyzed reaction,
is directly used for donor nucleoside cleavage.
To calculate conversion percentages, first, measured peak areas were converted into
concentrations, based on standard curves obtained from HPLC measurements using de-
Int. J. Mol. Sci. 2023,24, 6081 11 of 13
fined concentrations of the pure compounds (substrates and products). Afterwards, con-
version percentages were calculated, according to:
Conversion [%]=cproduct [mM]
cacceptor [mM]+cproduct [mM]
×100 (6)
where
cproduct
is the concentration of the formed nucleoside, and
cacceptor
is the concentration
of the residual sugar accepting nucleobase. Figure S5 illustrates the calculation of the
conversion using example chromatograms.
4. Conclusions
One of the major challenges for the development of industrial enzymatic processes, is
the economic application of biocatalysts. Within the past decades, enzyme immobilization
techniques have been widely applied, however, enzyme immobilization is often accom-
panied by a loss of activity. Here, we show that EMRs are a suitable alternative for the
synthesis of natural and modified nucleosides, as they facilitated an efficient application of
biocatalysts until their complete loss of activity. Due to the superior stability of thermostable
enzymes, in the present study, the EMRs could run for up to seven weeks, depending on
the applied substrate. Compared to the batch reactions, product yields per enzyme unit
were significantly increased, by factors of 9, 40, and 220 for 6C2FP-dR, 2,6DCP-dR, and
dAdo, respectively, after using prolonged residence times in the EMRs.
Supplementary Materials:
The following supporting information can be downloaded at: https://
www.mdpi.com/article/10.3390/ijms24076081/s1.
Author Contributions:
Conceptualization, A.K., P.N., M.B., I.T., H.Y., A.B.S. and M.K.; methodology,
A.K., P.N., M.B., I.T., H.Y. and A.B.S.; software, I.T. and N.K.; investigation, I.T. and H.Y.; resources,
A.K., M.K., M.N.C.B., M.B. and P.N.; data curation, I.T.; writing—original draft preparation, I.T. and
H.Y.; writing—review and editing, all authors; visualization, I.T.; supervision, M.B., A.K. and P.N.;
funding acquisition, A.K. and P.N. All authors have read and agreed to the published version of the
manuscript.
Funding: H.Y. was funded by the DAAD through the GERLS program.
Data Availability Statement:
Detailed process data can be found in the Supplementary Material.
The Python code is freely accessible via the following git repository: https://git.tu-berlin.de/bvt-
htbd/public/thiele_2023_ijms (uploaded on 9 January 2023).
Acknowledgments:
The authors thank Gabriele Görig-Hedicke and Robert Giessmann for their
help with setting up the enzyme reactors and verifying the program controlling the enzyme reactor,
respectively. The authors are very thankful to Erik Wade for proofreading the manuscript and critical
comments. The authors thank Felix Kaspar for fruitful discussions and Daniel Mika for his advice
regarding electronics components, and the students Fritz Wegner and Minh Chau Luong Boi for
their help during the continuous experiments. We are very grateful that a grant was provided by the
publication fund of the TU Berlin.
Conflicts of Interest:
A.K. is CEO of the biotech company BioNukleo GmbH and P.N. is a member of
the advisory board.
Abbreviations
2,6DCP-dR—2,6-dichloropurine-2
0
-deoxyribonucleoside, 6C2FP-dR—6-chloro-2-fluoropurine-
2
0
-deoxyribonucleoside, Ade—adenine, dAdo—2
0
-deoxyadenosine, dIno—deoxyinosine, EMR—
enzyme membrane reactor, HPLC—high-performance liquid chromatography, HRT—hydraulic
residence time, Hx—hypoxanthine, ID—inner diameter, MWCO—molecular weight cut-off, NP—
nucleoside phosphorylase, PID controller—proportional-integral-derivative controller, PNP—purine
nucleoside phosphorylase, PyNP—pyrimidine nucleoside phosphorylase, Thd—thymidine.
Int. J. Mol. Sci. 2023,24, 6081 12 of 13
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